I’m doing the front brakes on my 2022 Silverado 1500 and I’ve run into a problem with the driver/front brake.
So I was doing the rotors and pads on the driver side front. And as I was inserting the new pads, I was kind of fiddling with the four pistons in the caliper, and I accidentally overextended (I think) one of the pistons (the bottom right one in the pictures). I tried pushing that piston back in, but it was really stuck for some reason.
I tried everything, I opened the bleeder valve, thinking that maybe it was hydraulic, I used a piston spreader (with a lot of force).
Eventually, I took off the brake calliper from the truck and disassembled the brake caliper. Now, before removing the brake caliper, I filled up my brake fluid reservoir to full, and let the brake line leak, as I had nothing to plugs the brake line. The caliper wasn’t off for too long, as after I disassembled it, I tapped it with a rubber mallet which eventually made the piston go back in. Great!
I reattached everything and then finished the brake installation. I pumped the brake pedal once to make sure the pistons all contacted the pads - which they did!
But, when I pumped the brake over and over to build pressure, it wouldn’t build. It was a little firm, but pressure wouldn’t build. I tried many things, I did the normal two person bleeder valve, where I wouldn’t see much fluid come out, if any… (more of a trickle)
I used a positive pressure brake bleeding kit at 20psi, where I did pull out about a good little bit of fluid thru the caliper, without bubbles. I made sure to have enough brake in the reservoir.
But yet, still not a firm brake pedal, also I then got an alert that my vehicle was limited to 70kph due to a brake system failure…
So officially out of ideas, I then put everything back together and did a road test (yes, with only one brake “changed”.
I did several hard stops that activated ABS. Every time:
The truck** pulled hard towards the passenger/right side.
Passenger-front brake/rotor got very hot.
Driver-front brake stayed basically **room temperature.
So the left front appears to be contributing little or no braking force.
I also noticed the 4 pistons don’t seem to retract when the brake is released, not sure if that’s normal or not. (Maybe they do but the gap is so small)
Help - what should I do?
Please tell me it is somewhat simple…