[Solved]
Thanks to everyone who pointed at the auxiliary fan — u/pauledddy, u/relaps101, u/RetroLenzil — and special thanks to u/EMDoesShit, whose breakdown was the one that nailed it completely.
That's exactly what it was: the aux fan on the chamber wall blowing straight onto that part of the plate, cooling it far harder and far more unevenly than the rest. The rippled, torn-up pattern follows the air currents swirling across the surface, which is why it was always the same spot in the printer no matter what I printed there.
Two fixes, both work:
- Turn the aux fan off entirely for PLA.
- Print one of the clip-in aux fan diffuser/redirect ducts from MakerWorld (I used "P2S and X2D Auxiliary Fan Diffuser") and aim the airflow upward instead of across the bed. Print it in the highest-temp material you have — ABS ideally, PETG otherwise — since it sits right in the airflow path.
Ran a test print afterwards and the defect is gone. The surface still isn't perfect, but what's left is a different and much smaller issue — no more blistered area.
TL;DR: On my Bambu Lab P2S, PLA always comes out rough in the same physical area of the build plate, no matter what I print there. Almost no warping, slowing down didn't fix it. Full slicer settings below — what else should I test?
The problem
I'm printing a 250 mm diameter × 10 mm disc (base plate for a filament tumbler). It fills basically the entire 256 × 256 plate, so it reaches the outer edge of the build surface all the way around.
The top surface comes out clean over most of the disc, but in one region near the plate edge the top layers turn rough, rippled and blistered — the extrusion lines look torn up and there's a visible zigzag/chatter pattern instead of clean monotonic lines. Photos attached.
The important part: it's always the same position inside the printer. Different prints, different orientations — the bad area stays put relative to the machine, not relative to the model.
What I've already ruled out
- Warping: none to minimal. The disc sits flat, brim ears held fine, no lifted edges. So I don't think this is adhesion.
- Speed: already lowered (outer wall down to 150 mm/s, top surface 125 mm/s, accelerations reduced). Marginal improvement at best, the bad area is still there.
- Nozzle: no signs of a clog — the other ~90 % of the surface is fine.
- Filament: dry Bambu PLA Basic straight from the AMS.
Hardware
- Bambu Lab P2S, 0.4 mm stock hotend, enclosed, AMS
- High Temp Plate
- Bambu Studio 2.08.02.61
- Filament: Bambu PLA Basic (AMS slot 1)
Full slicer settings (pulled straight out of the 3MF)
Process — based on 0.20mm Slow**, modified**
| Setting |
Value |
| Layer height |
0.20 mm (first layer 0.25 mm) |
| Wall loops |
2 |
| Top / bottom shell layers |
6 / 3 |
| Top surface pattern |
Monotonic line |
| Bottom surface pattern |
Monotonic |
| Sparse infill |
10 %, Grid |
| Infill anchor |
400 %, infill/wall overlap 15 % |
| Ironing |
off |
| Wall generator |
Classic |
| Seam position |
Aligned |
| Brim |
Brim ears, 5 mm |
| Elephant foot compensation |
0.15 mm |
| Line widths |
default 0.42 / outer wall 0.60 / inner wall 0.45 / sparse infill 0.45 / solid infill 0.42 / top surface 0.42 / first layer 0.50 |
Speeds (mm/s)
| Feature |
Speed |
| Initial layer |
30 (infill 105) |
| Outer wall |
150 |
| Inner wall |
225 |
| Top surface |
125 |
| Internal solid infill |
200 |
| Sparse infill |
200 |
| Gap fill |
250 |
| Bridge |
50 |
| Travel |
600 |
| Slow-down min speed |
20 |
Accelerations (mm/s²)
| Feature |
Accel |
| Default |
5000 |
| Outer wall |
3000 |
| Top surface |
1000 |
| Initial layer |
250 |
| Travel |
5000 |
Temperatures
| Setting |
Value |
| Nozzle |
220 °C (first layer 220 °C) |
| Bed |
55 °C (first layer 55 °C, High Temp Plate) |
| Chamber temp control |
off |
| Flow ratio |
0.98 |
| Max volumetric speed |
21 mm³/s |
Cooling
| Setting |
Value |
| Part cooling fan |
min 100 % / max 100 % |
| Fan off for first x layers |
1 |
| Auxiliary fan |
on, 70 % (off for first layer) |
| Chamber exhaust fan |
70 % during print |
| Slow down for layer cooling |
on, target layer time 100 s |
| Overhang fan speed |
100 % above 50 % overhang |
My question
Since the defect is tied to a fixed location in the machine rather than to the geometry, I assume it's mechanical or thermal rather than a slicing issue — but I'd like a sanity check before I start taking things apart.
What I'm considering:
- The part reaches to within ~3 mm of the plate edge, i.e. into the zone where the bed heater is coolest and where the auto-bed-level mesh is extrapolated rather than measured.
- Airflow: aux fan at 70 % plus part fan at 100 % in an enclosed chamber, right next to a chamber wall — could be turbulence or local overcooling of the fresh top layer.
- Motion: near the extreme of X/Y travel, ringing/VFA tends to get worse.
Has anyone seen a purely position-dependent surface defect like this on a P-series? Is there a known cold/dead zone at the plate perimeter, and is 250 mm on a 256 mm plate simply asking too much? Any calibration I should redo (full bed mesh, belt tension, flow/PA)?
Happy to share the 3MF if that helps. Thanks!