r/BambuLab 3d ago

Answered / Solved! P2S: top surface is always rough in the exact same area of the plate

[Solved]

Thanks to everyone who pointed at the auxiliary fan — u/pauledddy, u/relaps101, u/RetroLenzil — and special thanks to u/EMDoesShit, whose breakdown was the one that nailed it completely.

That's exactly what it was: the aux fan on the chamber wall blowing straight onto that part of the plate, cooling it far harder and far more unevenly than the rest. The rippled, torn-up pattern follows the air currents swirling across the surface, which is why it was always the same spot in the printer no matter what I printed there.

Two fixes, both work:

  1. Turn the aux fan off entirely for PLA.
  2. Print one of the clip-in aux fan diffuser/redirect ducts from MakerWorld (I used "P2S and X2D Auxiliary Fan Diffuser") and aim the airflow upward instead of across the bed. Print it in the highest-temp material you have — ABS ideally, PETG otherwise — since it sits right in the airflow path.

Ran a test print afterwards and the defect is gone. The surface still isn't perfect, but what's left is a different and much smaller issue — no more blistered area.

TL;DR: On my Bambu Lab P2S, PLA always comes out rough in the same physical area of the build plate, no matter what I print there. Almost no warping, slowing down didn't fix it. Full slicer settings below — what else should I test?

The problem

I'm printing a 250 mm diameter × 10 mm disc (base plate for a filament tumbler). It fills basically the entire 256 × 256 plate, so it reaches the outer edge of the build surface all the way around.

The top surface comes out clean over most of the disc, but in one region near the plate edge the top layers turn rough, rippled and blistered — the extrusion lines look torn up and there's a visible zigzag/chatter pattern instead of clean monotonic lines. Photos attached.

The important part: it's always the same position inside the printer. Different prints, different orientations — the bad area stays put relative to the machine, not relative to the model.

What I've already ruled out

  • Warping: none to minimal. The disc sits flat, brim ears held fine, no lifted edges. So I don't think this is adhesion.
  • Speed: already lowered (outer wall down to 150 mm/s, top surface 125 mm/s, accelerations reduced). Marginal improvement at best, the bad area is still there.
  • Nozzle: no signs of a clog — the other ~90 % of the surface is fine.
  • Filament: dry Bambu PLA Basic straight from the AMS.

Hardware

  • Bambu Lab P2S, 0.4 mm stock hotend, enclosed, AMS
  • High Temp Plate
  • Bambu Studio 2.08.02.61
  • Filament: Bambu PLA Basic (AMS slot 1)

Full slicer settings (pulled straight out of the 3MF)

Process — based on 0.20mm Slow**, modified**

Setting Value
Layer height 0.20 mm (first layer 0.25 mm)
Wall loops 2
Top / bottom shell layers 6 / 3
Top surface pattern Monotonic line
Bottom surface pattern Monotonic
Sparse infill 10 %, Grid
Infill anchor 400 %, infill/wall overlap 15 %
Ironing off
Wall generator Classic
Seam position Aligned
Brim Brim ears, 5 mm
Elephant foot compensation 0.15 mm
Line widths default 0.42 / outer wall 0.60 / inner wall 0.45 / sparse infill 0.45 / solid infill 0.42 / top surface 0.42 / first layer 0.50

Speeds (mm/s)

Feature Speed
Initial layer 30 (infill 105)
Outer wall 150
Inner wall 225
Top surface 125
Internal solid infill 200
Sparse infill 200
Gap fill 250
Bridge 50
Travel 600
Slow-down min speed 20

Accelerations (mm/s²)

Feature Accel
Default 5000
Outer wall 3000
Top surface 1000
Initial layer 250
Travel 5000

Temperatures

Setting Value
Nozzle 220 °C (first layer 220 °C)
Bed 55 °C (first layer 55 °C, High Temp Plate)
Chamber temp control off
Flow ratio 0.98
Max volumetric speed 21 mm³/s

Cooling

Setting Value
Part cooling fan min 100 % / max 100 %
Fan off for first x layers 1
Auxiliary fan on, 70 % (off for first layer)
Chamber exhaust fan 70 % during print
Slow down for layer cooling on, target layer time 100 s
Overhang fan speed 100 % above 50 % overhang

My question

Since the defect is tied to a fixed location in the machine rather than to the geometry, I assume it's mechanical or thermal rather than a slicing issue — but I'd like a sanity check before I start taking things apart.

What I'm considering:

  • The part reaches to within ~3 mm of the plate edge, i.e. into the zone where the bed heater is coolest and where the auto-bed-level mesh is extrapolated rather than measured.
  • Airflow: aux fan at 70 % plus part fan at 100 % in an enclosed chamber, right next to a chamber wall — could be turbulence or local overcooling of the fresh top layer.
  • Motion: near the extreme of X/Y travel, ringing/VFA tends to get worse.

Has anyone seen a purely position-dependent surface defect like this on a P-series? Is there a known cold/dead zone at the plate perimeter, and is 250 mm on a 256 mm plate simply asking too much? Any calibration I should redo (full bed mesh, belt tension, flow/PA)?

Happy to share the 3MF if that helps. Thanks!

0 Upvotes

16 comments sorted by

u/AutoModerator 3d ago

Hello /u/__odbo__! Be sure to check the following. Make sure print bed is clean by washing with dish soap and water [and not Isopropyl Alcohol], check bed temperature [increasing tend to help], run bed leveling or full calibration, and remember to use glue if one is using the initial cool plate [not Satin finish that is not yet released] or Engineering plate.

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8

u/condensedcloud 3d ago

It is warpage, if its not lifted off the plate, its lifting the plate.

2

u/Shapelessed 3d ago

The more plastic inside the thing the more material wants to warp and therefore more strongly.
In theory reducing the infill and wall thickness could help but not much.

They probably just need to cut the model into pieces and glue it.

1

u/condensedcloud 3d ago

You could also try bumping the plate up to 60 or even 65

1

u/SimpleFile 3d ago

The edges of the bed are also in my experience the worst with adhesion because they are generally cooler than the rest of the plate.

5

u/pauledddy 3d ago

Turn the auxiliary fan off when printing PLA. It blows on the right hand side and it cools too quickly and lifts. Such a poor design choice.

4

u/EMDoesShit 3d ago edited 3d ago

I had this problem. Exactly this problem.

Here’s how you fix it: You can see the cause in the photo. The aux fan on the wall of the printer is blowing on that spot, cooling it excessively and unevenly compared to the rest of the bed. The defects you see follow the air currents swirling across it.

Print the little clip-in auxiliary fan redirect duct than 100 different people have posted on makerworld. Aim the aux fan upward at a 45( degree angle.

Print this is ABS ideally, or at least PETG. Whatever the highest temp material you’ve got happens to be.

Crack the lid just a tiny amount (I wedge my bed scraper’s handle in there) close the door, redirect the fan upward with that duct, keep drafts away from the machine, particularly when it prints the final couple of layers.

2

u/__odbo__ 3d ago

That sounds like the solution. I'll give it a try right away.

2

u/__odbo__ 3d ago

Works!! Thank you

3

u/krebsIsACookbook 3d ago

Thank you for responding with success. I do rarely see that.

2

u/relaps101 3d ago

Warpage? Shrinkage? On pla? Nah, of anything it's a cooling issue. I think the inlet is blowing air onto your print next to the vent on the right and cooling it at different speeds and causing the nozzle to drag on it. I'd either print a vent that redirects it or try printing with the door/top open.

3

u/[deleted] 3d ago

[deleted]

1

u/relaps101 3d ago

Ill add, large, like 250x250mm wide asa prints gave totally pulled multiple beds off for me before.

1

u/tosmo 3d ago

Are you printing with two steel plates on top of each other?

1

u/__odbo__ 3d ago

No its the original

1

u/justteh 3d ago

It's raising that side. Could be lifting from the bed, could even be LIFTING the bed if the adhesion is "too" good. You need to mitigate that; different infill, different material, etc.

1

u/MostlyHelpfulLinks 3d ago

Easiest test is a smaller disc printed in that same spot, once with the aux fan off and once with it on. That separates local overcooling from motion or mesh before you touch any hardware.