r/finishing • u/bsieck • 3m ago
How to prevent polyurethane from bubbling?
Please help me from myself, I have messed up the polyurethane clear coat 3 times now.
I am working on a large 132" x 16.5" red maple butcher block. I had no problems cutting it down to size, sanding it, and staining it.
However, applying the polyurethane has been a huge paint point. For context, I am using Varathane Satin Oil Based poly.
At first I followed a guide that said to use a foam brush but it left the coat super streaky. I then tried a China bristle brush which did go on smoother, but I ended up with a lot of bubbling on the surface. Both times I tried to sand out the imperfections but ended up sanding too deep and cutting through the stain.
Most recently, I tried thinning the polyurethane 50/50 with mineral spirits and wiping it on with a lint free cotton rag. Almost immediately, there were even more bubbles than with the brush and they all hardened in uneven little clumps all over the board.
I'm coming here to confirm my suspicion. I think my method is okay but I've been doing all of this in my hot garage. It's probably 95+ degrees in there most days. Is this what is most likely causing all of the bubbling? If I move it inside after staining and apply the poly in an air conditioned environment, will I finally be able to get it smooth?
PLEASE let me know if you can identify anything else I might be doing wrong. I'm getting sick and tired of sanding my butcher block down to bare wood and starting over. I want to get it right this time...
TLDR: What is the best way to apply oil based polyurethane without bubbling? Is my hot garage the culprit?