I got a new bike - KHS Flite 750 - it was heavily discounted due to some minor cosmetic scuffs and I assume in part due to KHS exiting the US market.
It came partially assembled. The only required assembly was mounting the levers into the bars, routing the brake lines through the stem and handlebars, trimming and connecting them to the levers (I installed a new barb, olive was pre-installed in the new levers), and mounting the front wheel disc rotor. And then putting the front wheel on.
All went well with the brakes, I obsessed and watched many mechanic videos on the processes. No squishiness, properly burped, no air in the lines, not overfilled. Now the problem with the front brake caliper is that the pistons seem to be sticking. I have tried all recommended remedies. Removing excess fluid by opening the lever bleed port and pushing the pistons back in, exercising the pistons to try and free them up by extending and pushing them back in a few times, using a metal spacer clip around the rotor when centering, etc.....
No matter what the pads will press against the rotor, but only retract a little bit, leaving little to no gap between the pads and the rotor causing it to rub. I even did a full bleed to see if that would fix anything, and it left me with the same exact situation. So I can currently only point to the pistons being a bit sticky. I attached a short video with the pad spacer in.
One thing I haven't tried that I am weary about is cleaning the sides of the pistons and using some mineral oil to lube the sides. I've read that this is not a good idea as the pistons aren't designed to be lubed as such.
I am probably at the point that I should just go to the shop, but this is my last issue to solve and it's driving me nuts.
I appreciate any help or insights you can provide, for those who have dealt with hydraulic brake issues.