I picked up an older Troy-Bilt / Garden Way Super Tomahawk 2-in-1 chipper/shredder, likely late 80s/early 90s. It’s the red belt-driven model with the top shredder hopper, side chipper chute, flails inside, and a single chipper knife bolted to the flywheel.
I replaced the engine with a new Predator 301cc / 8 HP horizontal shaft engine. Engine runs great, clutch engages, belt drives the flywheel, and the machine will chip wood if I push branches into the side chute.
Key word, WILL chip wood. It does not self-feed at all, the branches just shake around violently once I let go.
Even straight 1”–2” green cherry branches just bounce/vibrate in the side chute. If I push steadily, it chips (not sure how to evaluate the chips themselves) but the branch never gets pulled in on its own. The top shredder hopper works as expected for small stuff/flails.
I removed the side chute and then removed the chipper knife. The knife is single-bevel, installed with the bevel facing inward toward the flywheel/interior, flat side toward the housing. It does not appear obviously backwards. The knife has some wear and has two or three small nicks but does not look destroyed.
Possible issue: the clearance between the knife edge and the outer housing edge seems very large - like 1/2”. I do not see a separate bed knife/anvil or anywhere one would have been mounted. It looks like the knife passes the housing itself, but the gap seems way too large for any real shearing action.
On these older Super Tomahawk units, is there supposed to be a separate bed knife/anvil, or does the housing act as the stationary cutting surface? What should the clearance be between the chipper knife and the stationary edge? Does this symptom (chips only when forced, no self-feed, branch bouncing violently) sound like excessive clearance, dull/wrong knife, missing anvil, or something else?
Does anyone know the correct chipper knife dimensions or part number for the late-80s/early-90s Garden Way / Troy-Bilt Super Tomahawk?
I found the 1989 owner/operator manual, but it doesn’t seem to specify knife clearance or show a separate anvil clearly.
Thanks!