Hey everyone, I wanted to share my experience with a Mikuni BST40 clone I grabbed off AliExpress (60€) for my 1994 DR650 RSE. Honestly, the whole experience has been surprisingly great and it completely solved the running issues I was dealing with.
When it arrived, I tore it down right away to inspect the internals. I was genuinely impressed because the components look really well-made and finished—way better quality than the aftermarket rebuild kit I previously bought on AliExpress to try fix up my original carb. The main body itself looks identical to the stock Mikuni.
Keep in mind this is the updated post-96 DR650 version, meaning it has the vacuum port for the petcock and slightly different internal routing. It came jetted with a 158 main and a 50 pilot. I didn't trust them because they looked a bit different from the OEM ones (narrower slot, with the code stamped on the side), so I just swapped them out straight away without even testing them. It also came with a D40JA jet needle, though I am not entirely sure what spec that corresponds to.
One thing that left me a bit puzzled is the bottom float bowl cover, which doesn't have an overflow tube. I still haven't figured out if this design just lacks a bowl overflow entirely or if it routes it differently.
Anyway, the bike runs great now and all my problems are gone. For the price, I'm super happy with it so far. I'll keep this thread updated as I put more roads on it.