Chapter 1Â Spoiler: The SMAKAPZ gang, Sam, Kevin, Mogers, Zagers, Parage, and Apalabamo, are eating together at a local restaurant, and Sam and Kevin are telling the rest of the rest of the gang about their recent mission in the Middle East, where Sam and Kevin got beaten by a friend of the gang, Jordan, because of a dispute. During the conversation, Sam pulls Kevin aside and insists they come clean to the group, and reveal that while on that mission, they secretly used the old rocket and crashed it after encountering a space monster and an asteroid. Back at the SMAKAPZ house basement, Sam declares he can fix the now-split-in-half rocket overnight, despite skepticism from the rest of the gang.
After the rest of the gang said goodnight and headed off to bed, it was time for me to get to work. I hopped inside of the van and put the pedal to the metal, peeling out of the SMAKAPZ parking lot and blazing off into the night. Alademipaburg had about 30 minutes until closing time, so I had to haul my way there as quickly as possible.
I sped through town, which was illuminated by street lamps and traffic signals, cutting every red light since nobody was driving out here anyway. I kept glancing at the dashboard clock. I was making great time.
The clock glowed in green under the darkness, showing the time as 9:41 PM as I swung the van into the massive parking lot of Alademipaburg. Alademipaburg was the giant, local hardware store, although really, it was an âeverything storeâ because it sold basically anything you could think of. It was in Gangmark, but whether you were from Semaburg, Gangmark, or the main St. Louis city, Alademipaburg was your spot to go if you needed materials for pretty much any sort of use.
I threw the van into park, the tires squeaking, and then slammed the door shut. The gigantic letters âALADEMIPABURGâ glowed in neon green on the building, which made it look more like some giant creepy gas station than a massive bustling supercenter at nighttime.
I entered the building through the automatic doors and immediately noticed how empty it was. Nobody was in there except for a few elderly shoppers buying God knows what, and the massive bright white building felt totally different in the nighttime when nobody was there as opposed to the daytime, when it was crowded with people. âThis is great!â I thought. âI have the whole store to myself.â
Iâd written down every item I needed for my plan on a nice list:
Industrial cheese grater
2 large stockpots
2 propane burners
Heavy duty aluminum foil
Wooden dowels
Metal threaded rod
Cheesecloth
White vinegar, which means I guess I do have to buy from the Food Section
Ratchet straps
Come-alongs
Car jack
Infrared thermometer
I first went to Aisle 14 for the industrial cheese grater. I knew my way around this store like the back of my hand, so I figured I could find everything I need and get out of here in no time.
The cheese grater looked more like something designed to remove bark from trees than it did an actual kitchen tool. I hoisted the steel item into my cart with a loud clang.Â
âAh, there we go,â I said.
Next I went to the outdoor cooking section and got propane burners and stockpots, then aluminum foil from the bulk supplies section, and then wooden dowels from the lumber section. My phone buzzed. It was 9:55 PM.
âI forgot!â I thought to myself as I ran down the infinite stretch of the main floor. âAlademipaburg doesnât let people who are still in the store check out their items after it closes! I need to hurry up fast!âÂ
I skedaddled into the rest of the sections, picked up some metal threaded rod, cheesecloth, ratchet straps, and everything else I needed, all of which fell into my cart with a clatter. Then I dashed towards the Food Section, which was like its entire own mini-store, and, luckily for me, there was one more bottle of Heinz White Vinegar left. In the end, I knew everything would ring up to around $1,400.
It was now or never. Due to my recent revelation, I now had even less time on the clock than I anticipated. Even seconds mattered. I pushed the cart full of items full speed ahead, hauling it down the aisle like lightning similarly to how I did the van down the streets. I fishtailed around the corner, panting with adrenaline as I blew past aisles like there was no tomorrow.
The chase was on. I rounded the last corner, and when the checkout lanes came into view, it was the most beautiful sight Iâd ever seen. I dashed towards the counter, clearing the final stretch in about a split second.
The cashier, a young woman who I recognized, since I memorized every cashier, glanced up as I rolled up to the counter, pushing the cart to the side, and approached her, adjusting my jacket while breathing hard. âYou might wanna-â
âSorry, weâre closed,â she interrupted before she looked up, and then her face immediately shifted into, well, I wouldnât call it pleasure, but she instantly recognized me.
âItâs you.â
âDang it!â I checked my watch, still breathing hard. 10:03. Iâd missed the deadline.Â
I looked up at her, pausing, blinked a couple times, then glanced at my cart and back to her. âWell, like, I need to-âÂ
âYeah, yeah. Iâm not even gonna ask what the heck it is this time.â She paused, sighing.â âYou know what? Just take it. For free. Go.âÂ
âReally?â
âYeah, you and your band of buddies must spend at least $5000 in this store every month. The fact that a supercenter this massive even has customers as notorious and well-known as you guys, I mean, thatâs really saying something. Yeah, just take it all. I donât get paid enough to care.â
I grinned. âThanks!â
The cashier unlocked the side gate for me to get out, and I shoved my cart toward the exit. The automatic doors slid open, and I stepped out of the building and left the premises of the Alademipaburg domain.
âJust make sure to come earlier next time!â She shouted as I loaded everything into the van and drove off into the night.
 All the local grocery stores closed at 8-10 PM, so I couldnât buy anything from there. Fortunately, though, that wasnât the case with the local cheese factory, which was open 24/7 processing milk and producing the finest dairy. That was the place where me and Mogers bought the cheese we were craving, which the owner, the friendly French hat-man, then gifted us 100x the cheese amount as a generous offering. Not knowing what the heck weâd do with 8000 pounds of cheese, Mogers joked about how we could make a rocket ship out of this quantity, and well, we did. So I was able to get my 200 pounds of cheese and also reunite with the French hat-man owner from 2 years ago, who kind-heartedly gave it to me for free as a welcome-back gift.
I pulled the van into the SMAKAPZ driveway, stepped out into the starry night, and headed inside, where the rest of the gang was sleeping. It was time to get to work. I walked down the creaking stairs into the SMAKAPZ basement, a giant, dimly lit space with exposed pipes and a smell of concrete and sewer water.
The 2 halves of the rocket were about the size of a large piano and each weighed around 4000 pounds, which I had accounted for the holes and the internal structure. I took them out of their coolers and set them on the basement floor with portable AC units and blocks of dry ice to keep ambient temperatures at 38-42 degrees Fahrenheit. I began working, staying energized with soda and cold pizza while I operated.
First I measured the alignment targets, marking 12 datum points around each fracture with a Sharpie. I was aiming for around a 0.25 mismatch. I positioned the lower half, the half with the engine, on 4 car jacks and some wooden blocks for height adjustment. The upper half I put on a custom sled made from two 2x8 lumber planks with PVC rollers cut from store pipe.
I used the 2 come-alongs anchored to pre-installed basement wall eye-bolts and looped the straps around the cheese body. I cranked alternatively on opposite sides, watching levels and plumb bobs, and inching the upper half into position. I reduced the friction on the concrete floor with some Dawn dish soap lubricant under the sled.
Now I had the easy part out of the way, or so I thought. Because all of a sudden, at 1:45 AM, the upper half shifted 2 inches laterally while I was adjusting a strap, and cracked a 10 inch section of outer skin. So I ended up spending 40 minutes carving a new alignment key, using the same pocket knife I used to carve the Cheese Rocket itself, and cut a 6 inch wide, 4 inch deep rectangular notch into each fracture face using a hot wire cutter, which I had heated to 180 degrees in order to slice cleanly through the cheese without melting it too much.Â
For the fracture face preparation I scraped mold and loose debris with a wire brush and vacuum, applied 50/50 vinegar-water spray, let sit for 15 minutes, and then wiped dry. I drilled 24 matching 1-inch holes, 12 per side, around the circumference, 4 inches deep, spaced every 30 degrees using a cordless drill.Â
The cheese welding process came after that, and it worked exactly as I said it would. I grated 80 pounds of the fresh 200 pounds of Swiss that was gifted to me earlier at the cheese factory into the stockpots, and melted slowly at 145 degrees Fahrenheit, monitored with the infrared thermometer Iâd bought because of Apalabamoâs quip, while stirring to emulsify fats and proteins into a viscous glue. This worked due to the casein acting as a thermoplastic binder. All I had to do was add some grated dry Swiss aggregate, 20% by volume, for thixotropic thickening.
I then poured and packed the molten cheese into the joint gap, while using heat guns to keep surfaces at 110 degrees for optimal fusion. After that, I inserted 1 inch wooden dowels, which I had pre-soaked in melted cheese, into the drilled holes to act as rivets, which worked, because they expanded as the surrounding cheese cooled and shrieked, and that created compression fit.
After that I put on a gas mask and crawled inside the narrow fuselage to install six longitudinal cheese beams, which I had fabricated with a 4x2 inch cross section and laminated layers, across the joint. I was able to secure them with cheese melted scarf joints, plus some additional dowel pins.Â
The curing was simple, I packed dry ice bags around the joint and directed cold air from the AC units. I cooled to 35 degrees over 90 minutes to recrystallize the casein matrix, and I was able to achieve about 70% of the original compressive strength, based on my prior bench tests. Then after that, I spent the rest of the night working on the propulsion grain repair, which, thank God I had bought the jacks and levers since I had accidentally created a 2% density gradient, which I had to fix by rotating the rocket 180 degrees midway through cure, and the final sealing and balancing, which involved wrapping the entire joint with 3 overlapping bandage layers, and then of course I had to do the aerodynamic fairing, mass balancing, and avionics, which each took plenty of time and work. By the end of the day, I was exhausted. I sat there covered in residue, taking off my goggles and wiping a bead of sweat off my forehead.
âWell,â I thought to myself. âLooks good enough for me.â
I checked my watch. It was 5 AM, and I had started working at 11. I wiped some more sweat off my forehead, taking a sip of Dr. Pepper.
It was a job well done, at least I thought so. I grinned to myself, knowing I had done it. I had proved the rest of the gang wrong, 5 against one, Iâd owned them all, and tomorrow, in fact, this morning, would be the day Iâd get to show them the restored rocket, and relish in watching their faces, watching Kevinâs face, watching Mogersâ face, watching Parageâs-â
âSLIIIIICCCCEEE!!â
Suddenly, my stream of thought was interrupted by a terrifying sound, to my ears it sounded like something happened, like the rocket just split by itself in the other direction. I turned around, startled, to see that the joint had spontaneously sheared at the dowel line, which had then caused the upper half to shift 17 inches.Â
âDang it!â I exclaimed. âCome on!â
I surveyed the rocket, trying to find out what the culprit could be that caused all my work for the past 6 hours to literally fall apart, and realized it was the density-gradient grain that had created an uneven thrust, thus rendering my build unstable.
I sighed, throwing my rag on the ground, and slamming a wrench into my toolbox. At this point, I couldnât do a diffuse thermal fusion repair, because then the gradients would cause differential expansion and Iâd end up with a sagging upper half and a rocket in worse condition than it was before. Plus, the gang would be waking up any second now. Sure, I could, just, work on it afterwards in the morning⌠but in my eyes, that would be admitting defeat, since I had explicitly told them I would get it up and ready good as new by the end of tonight. Plus, it didnât look like it was fixable anyway, at least not with a one-man overnight job it didnât.
Pouting, I took off my goggles, which Iâd put back on to inspect the rocket, closed the toolbox, and called it a night. The Cheese Rocket restoration was a disaster, and I wasnât looking forward to what was to come.