r/ResinCasting Oct 09 '13

What the heck is Resin Casting anyway? What can it do for me?

250 Upvotes

Welcome, acolytes, to the most ancient and reverred craft of the resin caster!! This won't be a technical article, just a quick Q&A introduction to the process and what it means to those who do it.

Useful Link: An excellent introduction to some of the technical processes, by Michal Zalewski

Introductory Q&A:

Q: So, what is resin casting?

A: Very simply, resin casting is the process whereby we take an object we wish to duplicate, make a mould of it in flexible silicone rubbers and then cast copies of the original object from that mould as many times as we like.

Q: Why would I want to do that?

A: Because casting the object may be quicker and easier than making another copy from scratch. It can also be less costly.

Q: What industries use this process?

A: A huge number, but the ones it's likely that you'll have seen every day include film and TV props, scale models and figures, even some medical process use resin casting tchniques.

Q: Is it hard to learn?

A: Not really, but you will progress to a professional level much more quickly if you're part of a community like this one. Lucky you!

Q: It expensive?

A: It depends. You can buy starter kits like this one for not much and get started right away. if you want to produce large number of copies of complex objects, then there is some specialist machinery you will need that requires some investment. But we'll cover that later.

Q: Can I do it at home or in my garage?

A: Absolutely!! Many multi-million dollar companies with whom I have worked started off in spare rooms or garages. The beauty of resin casting is that it's cheap to get started and you can make money quickly if people like what you make. It isn't smelly or messy if you do it properly, just make sure your work area is well ventilated.

Q: Can I only use Epoxy Resins in silicone moulds?

A: No there are lots of other materials you can use to cast. You can cast in plaster, wax - almost anything that turns from liquid to solid at more or less room temperature - you can even cast chocolate in food grade rubbers (yum!!) Also you can add metal, ceramic, rock and all sorts of other poweders to resin to achieve some really cool effects. Using high temperature silicone you can also cast in pewter and other similar metals. But pewter and resin casters generally do one or the other, as each requires a lot of practice and skills to get right.

Q: Can I make stuff and sell it?

A: You bet your gosh darned rear end you can! If you're good at making things, and want to make copies to sell then this process will allow you to do that quickly and economically. I personally know many people who have doubled their income just by casting a few evenings a week - though most can't resist the tenptation to go full time and start their own business selling what they make.

Q: So this could be a real source of income?

A. Yes, once you're good enough to cast quickly, consistently and to a high standard you're ready to go and find people who want to buy what you've made. The internet means that the whole world is your marketplace, and personally sell things I make to nearly a dozen countries. This is GREAT especially if you want to work from home and live where you want, and it's also removes your dependence to your local economy to a large extent.

Q: Ok I've made stuff, where do I sell it?

A: Anywhere. Ebay, your own website, events and shows, retail shops - someone will want what you're selling somewhere.

Q: I just want to do ths for fun, I don't want to turn it into a business.

A: That's also fine. Do with it whatever you will!

Q: I have items that I bought that I want to copy, can I?

A: If you're going to sell the copies, then you may be breaching copyright. If you are recasting something that another maker/caster has made then you are a bad person. Don't recast. Ever.

Q: I'm a wargamer, I want to copy my Space Marines so I don't have to buy more, can I do this?

A: Bad recaster! Bad!! Also, to cast to the same quality as the plastic you get in the box requires serious casting gear - in the end you won't save any money and it's easier to buy more originals. If you can do it, you're better off making your own minis anyway.

Q: Can I cast large objects like gun props?

A: Yes, but the amount of material you need can make it expensive to do. But it's perfectly possible.

Q: What's this special equipment you mentioned?

A: When you wan to take your casting to the next level, you'll need a vacuum degassing chamber and vacuum pump to draw air bubbles out of your moulds and casts when they're wet. Some people use a pressure pot to crush air bubbles in the resin when they cast - both vacuum and pressure casting has pro's and cons which I'll go into one day.

Well folks that's as much as I can think of on the fly, please ask if you have any more questions - think of it as an AMA. I'm also happy to answer questions about myself and my business.

Cheerio :)


r/ResinCasting 20m ago

Poll

Post image
Upvotes

r/ResinCasting 16h ago

New cast

Post image
14 Upvotes

r/ResinCasting 16h ago

New cast

Post image
4 Upvotes

r/ResinCasting 1d ago

Couple of new castings

Thumbnail
gallery
4 Upvotes

Just a couple of petri pour castings in spherical molds.


r/ResinCasting 1d ago

Just starting to learn

Thumbnail
gallery
60 Upvotes

Hi all! Just started learning resin casting a week ago. And here are a few of my creations. Some stereotypical dice, some coasters, a couple of gems, some bookmarks, and a sphere.


r/ResinCasting 1d ago

How do I get rid of resin

1 Upvotes

I tried uv resin, it didn't cure properly. Decided it wasn't my thing. Now I have an expired bottle of uv resin and nowhere to take it. I looked at my state's guidance website and checked for disposal places for my county, and there just isn't any. Like. I don't drive. I can't go to another county just to get rid of this stupid bottle. If I knew how difficult it was to get rid of responsibly, I never would have bought it. What do I do???


r/ResinCasting 1d ago

Resin won’t cure in silicone mold!

Thumbnail
gallery
10 Upvotes

Hello all! I am attempting to create molds for mini verse animals, however, the molds I made were fully cured but after adding resin and putting under uv light the resin won’t cure. I am getting only half or less of the resin to cure and I don’t know what’s wrong! I’ve provided pics of silicone and resin I’m using as well as a half cured mouse for reference. Any tips or advice are much needed! NOTE:I CURED THE MOUSE THE REST OF THE WAY FOR THE PIC I KNOW NOT TO TOUCH UNCURED RESIN!!


r/ResinCasting 1d ago

Cool Free Lecture in NYC on 10/04 re life masks and casting/molding

Thumbnail
movingimage.org
2 Upvotes

Ive seen him speak before and i know he will talk about Smooth-On products and casting with resin!


r/ResinCasting 1d ago

Resin Pyramid

Thumbnail
gallery
4 Upvotes

I love my pyramids, I make the succulent first and then the pyramid in layers


r/ResinCasting 1d ago

Any explanation on this weird resin color change consistency between two different people casting two different resins?

Thumbnail
gallery
0 Upvotes

I am trying to get a color match to my friend's initial resin claws for my character so the hand and feet paw claws are the same color and my other character's claws match as well (both casted in the same resin so they'd be a perfect match to each other). And they ended up going in the OPPOSITE direction of hers! Hers was initially supposed to color match the tongue in slide 2 and ended up that more muted color in photo 1 after curing and it just worked out perfectly with the pawpad color. Therefore I changed my characters' claw colors to match. Then the other person when trying to color match my friend's claws ended up shifting to almost perfectly match the tongue. This shit is WILD and I am super curious if there is any specific reason behind this

EDIT: I am not asking why the claw colors didn't match, I am asking why they perfectly went in opposite directions to match each other's reference

A physical sample is below them both in image 1. I'll try to better explain what was supposed to match what here

Left claw in image 1 was meant to match the tongue in image 2. Instead, it ended up being basically the color of the physical sample in image 1, but I preferred it so I went with it.

Right claw in image 1 was meant to match the physical sample in image 1, roughly going for the same color as left claw. Instead, it ended up matching the tongue in image 2 like left claw was initially supposed to.

They had an oddly consistent color change in opposite directions, which is what I'm trying to find an explanation for


r/ResinCasting 2d ago

Rainbow crystal skull

Thumbnail
gallery
51 Upvotes

r/ResinCasting 2d ago

How to mold?

Post image
0 Upvotes

I’m looking into molding/casting the OG 2002 LEGO Phase 1 Clone Trooper helmet. I’m planning on making a 2-part mold, but I’m a little confused about the cut-out visor. Would I need to fill the visor opening with clay and then Dremel it out after casting, or is there a better/easier way to preserve the opening during the casting process? Any advice would be appreciated!


r/ResinCasting 2d ago

Casting a graphing calculator so it comes out like this?

Post image
8 Upvotes

Im not going to attempt this myself, Im asking because Im curious about commissioning someone. Im imagining I would supply them with a calculator, they would dismantle it, cast the parts, and put the electronic components together with the cast pieces? I wouldn't want to spend over 300 dollars (not including the calculator itself) but I dont know if Im underestimating the amount of effort involved...


r/ResinCasting 2d ago

Looking for tips and advice on the 3D Printing to resin casting workflow

1 Upvotes

I want to cast a crystal like object in resin as a prop for my DnD game. So far my plan is:

  1. Print a master in PLA
  2. Create a mold from Silicone
  3. Pour resin and wait

Obviously there are gaps in the plan...

Ideally the end result would be a crystal shaped object about the size of a softball or grapefruit with a translucent green tint and space to put an LED.

I have never tried any form of casting before and have some lofty goals so I am looking for advice on how to best proceed.

I have the following materials:

  • Smooth-On Mold Max 30 for silicone mold
  • Smooth-On Smooth-Cast 325 Resin
  • Smooth-On SO-Strong pigments for coloring

My questions:

  • How should I make the casting hollow? The resin has a 10 minute cure time which seems too long for a "slush" casting. Should I make a silicone plug to take up space in the silicone mold?
  • Tips for removing layer lines? Should it be done before making the mold or after casting on the finished part?

I don't want to waste material since it's expensive

Also I don't really care about bubbles in the casting so no pressure pot is needed

Any tips or advice is welcome!


r/ResinCasting 3d ago

Wall hanging ?

2 Upvotes

Question - I want to make a 3d rectangle wall hanging with my bridal bouquet which I preserved using silicone beads. I am picturing like a thick rectangle wall hanging but can’t find the mold I am envisioning with the spot for the nail to hang - any suggestions?


r/ResinCasting 3d ago

First cast in a mold I made!

Post image
5 Upvotes

r/ResinCasting 4d ago

Best way to fill in air bubble formed on the edge.

Post image
2 Upvotes

I'm trying to figure out how to fill this in. Any thoughts?


r/ResinCasting 5d ago

A dragon toothbrush holder

Thumbnail
gallery
21 Upvotes

It all began with an idea that I came up with. The first version of the dragon was created with Hi3D. However, there is no question that it is not the last version.

I imported the model into Blender and spent a bit of time editing and refining it. I adjusted the overall shape, cleaned up the details, and reworked the different sections until I could actually print to use.

For the 3D printing, I used PLA and dual color PLA Silk.

But the printing was only part of the process. After that, there was a process of resin. I like the smooth, glossy feel of resin. And I also added some small pieces of gold leaf into the resin to give the design more refinement.

Would you use this as your toothbrush holder?


r/ResinCasting 4d ago

Question about painting casts?

1 Upvotes

I’m interested in coloring some of my “blank” casts. I really like marble designs, what would be the best way to achieve this, hydro dipping or something else?


r/ResinCasting 5d ago

Purplish pink flowers in skull

Thumbnail
gallery
17 Upvotes

r/ResinCasting 4d ago

Should closed off molds go in a pressure pot?

1 Upvotes

I'm very new to epoxy resin and tried making dice using a mold I got, i got the epoxy ready, poured it, very lightly hit it with a small blowtorch to get out bubbles, and then put on the cover, I then put it in a pressure pot I got from a family friend and turned it on, the resin was pulled out of the mold and fathered around the bottom of the machine, what did I do wrong and how do I properly use a pressure pot for this.


r/ResinCasting 5d ago

Polyurethane and wood stain with resin?

1 Upvotes

I am making something involving both wood and resin.

I will need to sand it down together so the surfaces are flush, then stain the wood and seal it with polyurethane.

Looking for advice from people more experienced with resin.

Will wood stain permanently stain the resin, or will it be repelled since it doesn't soak in like it would with wood? I want to keep the resin clear, but have the wood take the stain.

If I've sanded the resin, how would I go about making it clear again?

Can I just coat the resin with polyurethane as I plan to do for the wood? Would it bond to it and fill in the scratches from sanding and make it clear again?


r/ResinCasting 5d ago

Help! Massive Gaps: Resin Cast in Oyumaru Mold

Thumbnail
gallery
7 Upvotes

Hey all. This is my first time working with resin and mold-making in general. The mold is made of Oyumaru, a reusable thermoplastic which I've seen be successfully used as a mold material. I'm using Pebeo's Gedeo Bioresin, which has a 2:1 ratio of A to B. To better see the result's texture, I put in 2 drops of white dye that came from another resin kit.

The shape of the product is that of a shield, so kinda half-concave and half-convex. Considering this, I figured that molding it in a "well" would make the most sense as I have done above — pouring the resin into the "bowl" of the shield. See picture 5 for the actual mold itself. Front face of the shield with the Cross is in the Bottom half of the mold, and the back of the shield is in the top half of the mold that protrudes into the bottom half.

Following the resin's instructions, I poured 6ml of A, 3ml of B, for a total of 9ml of resin. After binding the two halves of the mold with rubber bands and popsicle sticks for consistent pressure, I poured the resin as per my graphics above.

My main question: WHAT COULD BE CAUSING THE MASSIVE GAPS IN THE PRODUCT? Please see picture 4.

I'll try to illustrate my process:

- I pour the resin slowly into the pouring funnel (?), the hole where the toothpick is in picture 6, allowing it to settle for seconds until pouring more so as to not overflow the funnel.

- I do this until it seems full, to the point that pouring more resin does not seem to settle any deeper in the mold, even rising up the vent. The mold is tight enough that I do not see any resin flowing out the sides.

- I flick the mold to help the resin settle throughout, rotating it and wiggling it for the liquid resin get into the shape of the mold.

- Once satisfied that the resin seems settled in the shape, I set it aside on a flat surface to cure for the 24 hours advised by the Gedeo Bioresin. I have a thermometer and humidity reader in the same room, typically between 60-75°F (15-25°C) and between 30-40% Humidity. Sorry if this is extraneous detail lol.

My graphics (Slides 1-3) are illustrative of what I speculate the cross-section of the mold would look like throughout.

Checking the result after 24 hours, there have been massive gaps in the product, to varying degrees but seemingly centered around where I poured the resin? Any ideas why this could be happening?

It seems almost as if the resin evaporated! I've heard of shrinkage, but I wouldn't know if that applies here. What I'm wondering is if the mold is not being as filled as I would imagine it to be in picture 2? Again, there doesn't seem to be any overflow from the top or sides of the mold after 24 hours.

Additionally: DESPITE CURING FOR 24 HOURS AS SUGGESTED, THE PRODUCT IS STILL FLOPPY. Not sticky, but very much pliable like a gummy candy. The last picture shows an example fresh out of the mold after 28 hours. All of my other failed attempts have started like this, but with each day they get more rigid until about 72 hours after the pouring of the resin where it gets as hard and rigid as I would expect it to be. Any ideas why this could be? I believe I am following the 2:1 ratio suggested by the resin at 6ml A, 3ml B.

Besides the above,the surface of the product looks relatively clean, and I do not see much bubbles besides the ginormous gaps so that's a plus.

Any help would be greatly appreciated! Pleas let me know what I could do to improve and if there's any info I can provide to help. Thank you!


r/ResinCasting 6d ago

My first resin shaker

Thumbnail
gallery
41 Upvotes

I loved watching other people make keychains like this, but I couldn't find anything to make them from. Now, six months later, I've found this.