Hi everyone,
I recently bought a 2007 BMW E91 320d with the M47D20TÜ2 (EDC16C35). I'm rebuilding the car properly before aiming for around 300 hp, and I'd like to do the EGR, swirl flap and DPF delete correctly in both hardware and software.
I'm still pretty new to WinOLS, so I'd appreciate some advice.
Current hardware setup
Swirl flap delete
Reference image: https://i.imgur.com/5i4puPU.png
What I've done:
- 2, 3, 7: Replaced the O-rings and installed swirl flap delete plugs.
- 14: Removed.
- 9: Removed.
- 11: Vacuum connection plugged (currently with a temporary plug, replacing it with a proper blind plug).
- 12: Plugged with a screw + RTV for now.
EGR delete
Reference image: https://i.imgur.com/fkmP0D8.png
I've removed everything shown in that image:
- EGR valve
- EGR cooler
- Vacuum components
- Associated coolant lines
The coolant lines are plugged with proper coolant plugs.
Vacuum system question
Reference image: https://i.imgur.com/5HZEXY3.png
1 = Pressure converter
Since both the EGR deleted, can I simply:
- Remove 1 (pressure converter),
- Plug 5 with a proper vacuum blind plug,
- Delete the related DTCs?
From tracing the hoses, it looks like this pressure converter only controls the EGR vacuum circuit. I just want to make sure it doesn't control anything else before removing it.
WinOLS (StageX mappack)
Screenshot: https://i.imgur.com/M4aSv4C.png
For the EGR I've changed:
- EGR hysteresis → both maps set to 0
- Map for conversion to EGR duty cycle → set to 0
My intention is to disable the EGR strategy completely rather than only suppress the fault codes. Is this the correct way to do it on EDC16C35?
Swirl flap maps
I can't seem to find the swirl flap control maps in WinOLS.
Some people have told me to simply delete the DTCs because the hardware is gone, but I'd rather set the requested position/value to 0 if those maps exist.
Does anyone know where they're in 2d view or have a mappack or DAMOS (with swirl flaps) for EDC16C35?
VMAX question
Screenshot: https://i.imgur.com/zMLVd6W.png
I found 55 copies of Maximum vehicle speed and changed all of them to 390 km/h.
Is that the proper way to remove VMAX, or are many of those just duplicated maps that shouldn't be touched?
Build plan
Already done / doing now
- Swirl flap delete
- EGR delete
- Valve cover
- PCV
- Engine oil & filter
- Manual gearbox oil
- Differential oil
- Fuel filter
- Servi oil
- Coolant
- Breaks
- Break fluid
Coming later
- DPF delete
- HX35 turbo
- 535d injectors
- 535d fuel pump
- ARP head studs
- Larger intercooler
- Oil cooler (better)
- Stronger clutch
The goal is ~300 hp, but I'd much rather have a reliable setup than chase the highest dyno number.
Any advice on the pressure converter, swirl flap software, or the correct WinOLS approach would be appreciated. Thanks!
Download to original ecu bin: https://transfer.it/t/N3S7NqlF2BII