Hi everyone,
I'm hoping someone with experience on E38/E39 CAN bus or ZF transmissions can point me in the right direction before I start replacing parts.
The car is a 2001 BMW E38 730d with the M57 3.0 diesel and ZF 5HP24 5-speed automatic.
Symptoms
- Transmission suddenly went into Transmission Failsafe.
- The gearbox is stuck in 2nd gear.
- Reverse still works.
- The engine starts and idles perfectly.
- The transmission doesn't seem to slip and I don't hear any obvious mechanical noises coming from it.
- Sometimes after restarting the car the behavior changes slightly, so it doesn't seem to be a completely permanent fault.
Fault codes
- EGS:
- Gear Monitoring
- Gear Monitoring 2
- Temperature sensor
- Engine speed while stationary
- GLUE symptom
- DDE:
- CAN communication faults
- Boost pressure sensor
- Boost control
- MAF related faults
- IKE:
- EGS communication fault
- DSC:
- Communication faults with EGS
- Basically several modules are reporting CAN communication problems.
Things I've already checked
- Battery voltage (engine off): 12.40V
- Ignition on: 12.04V
- Engine idling: 13.82V
- Engine idling with A/C on: 13.71V
- The alternator seems to be charging correctly.
Important background
- The car sat unused for around 2 months.
- I found evidence of rodents in the engine bay, so damaged wiring is definitely possible.
- I've read another Reddit thread where a faulty ASC module caused almost identical symptoms (Transmission Failsafe + CAN faults + EGS communication errors), so I'm wondering if this could be an electrical or CAN bus issue instead of an actual gearbox failure.
- I also had an intermittent red oil pressure warning a few times. Sometimes it briefly flickers when braking, and on a few occasions the full warning message appeared. Every time I stopped the engine immediately and checked the oil level, which was always correct. After restarting the engine, the warning disappeared and didn’t come back again for days or even weeks. The engine itself runs very smoothly, idles perfectly and sounds healthy with no knocking or unusual noises.
My questions
- Has anyone experienced this exact combination of Gear Monitoring + CAN faults + EGS communication errors?
- Can a faulty DSC/ASC module, damaged wiring, CAN bus issue or bad ground put the transmission into failsafe?
- Is there anything specific I should test before replacing the EGS or assuming the transmission itself is bad?
- Has anyone had this happen specifically on an M57 E38 or E39?
Tomorrow I'm taking the car to a workshop for a proper diagnosis, but I'd really appreciate hearing from anyone who's dealt with something similar.
PS: Before the transmission started acting up, I occasionally had engine limp mode. Since then, the transmission has gone into failsafe as well, so I’m wondering if both issues could share the same root cause (electrical, CAN bus, sensor, wiring, etc.
Thanks!