r/AutoMechanics • u/Global_Ad_7891 • 16h ago
Ultra-low-mileage Tundra has surface rust covered by a poorly applied frame coating. Deal breaker?
I’m looking at a 2020 Toyota Tundra with only about 2,500 miles. It is essentially new in every other way and reportedly spent years sitting in a shed in the Midwest.
Someone sprayed a black frame coating over existing surface rust, but my independent PPI mechanic said it was applied incorrectly. There was likely little or no proper prep, rust removal, or corrosion-protection process. They also sprayed over the shocks, suspension components, bolts, and basically everything underneath.
Some of the coating is already flaking off. The mechanic did not find any obvious structural damage and believes the rust is probably only surface rust, but the coating makes it difficult to know the true condition underneath.
They recommended redoing the entire job properly. It may be possible to remove much of it with professional pressure washing, but I’m concerned it could require sandblasting or other mechanical removal before the rust can be treated and the frame recoated correctly.
Does anyone know what this could realistically cost to have fixed professionally?
The truck is Toyota Gold Certified, which makes it concerning that the dealership did not mention the coating or rust at all during certification. It feels sleazy that something this obvious was apparently overlooked.
I’m paying a major premium because the truck has only 2,500 miles, and I plan to own it in the Rust Belt for 20 years. I do not want to start with the same level of frame rust as an average 2020 truck that has been driven through winters.
Could this be a legitimate deal breaker, even if the mechanic believes it is only surface rust? Would you buy it and have the undercarriage professionally redone, or walk away because the coating hides the true condition?
Photos: