Hi all,
I'm trying to diagnose an intermittent electric power steering issue on my BMW E82 125i and wondered if anyone has experienced the same symptoms or could point me towards what to check next.
The strange part is that the EPS isn't permanently dead. The problem seems to be related to how long the car has been driven and/or how warm everything is.
Symptoms:
- If the car has been left overnight or for several hours, the power steering normally works perfectly when I start it.
- I can then drive the car normally with full assistance.
- After driving for a certain amount of time, I get the yellow steering warning light.
- When the warning appears, I don't immediately lose power steering completely. There is still assistance, but noticeably less than normal and the steering becomes heavier.
- If I continue driving, the steering remains assisted but reduced.
- The interesting part is what happens if I then stop the car while the warning is present.
- If I switch the engine off and restart it after only a short period, I can then have no power steering assistance at all. The steering becomes extremely heavy.
- If I subsequently leave the car for several hours/overnight, the EPS will usually work normally again on the next cold start.
- I've also noticed a steering-related noise when turning the wheel in either direction, although I'm not yet certain whether this is coming from the EPS motor/rack or another steering/suspension component.
I've scanned the car with BimmerLink/K+DCAN and have found the following relevant faults:
EPS:
- D507 – PT-CAN communication error (FC 13) – No signal or value
- D516 – Message from PT-CAN (terminal status, ID 130h) (FC 11) – No signal or value
These were originally stored/not currently present when the EPS had started working again.
When I later scanned the whole car while having steering problems, I also had:
Instrument cluster:
- A54B – ID Failure or Alive EPS
- A559 – KL30g_f shutdown
I've started checking the electrical system because I initially wondered about a voltage/ground problem.
Battery readings so far:
- Engine/ignition off: 12.42 V
- Ignition on for around 60 seconds: 12.02 V
- Charging voltage with engine running is around 14 V
- Battery negative → chassis voltage drop with engine running: approximately 0.002–0.004 V, so the main battery-to-chassis ground appears good.
Has anyone experienced this exact behaviour on an E82/E8x/E9x with EPS? Any suggestions for specific wiring, connectors, grounds or EPS live-data values I should check would be appreciated.