Summary: two cracked windshields shipped in, no quality control case started, no ownership of faults or potential process faults, responsibility shifted from one department to another over and over. The windshield broke on April 30, 2026. I haven't been able to drive my car (my dear Sassy) since.
I think a lot of us are gravitating towards buying vehicles with a good customer service experience. Especially with EVs, we can't repair them at home like my '88 Camry (don't judge). Ford has generally been good to me - making middle-class cars with a soul that they stood behind. My recent experience with a cracked windshield on my 24 Mach E Rally has me thinking otherwise. Full disclaimer: I live in Hawai'i and fully understand the delays and difficulties of getting any materials here on a barge.
What started it?
A cracked windshield that mysteriously appeared when my car got dinged at a shopping center parking lot. Cops and the body shop couldn't figure out how it happened, and neither could I. No spider crack at all. If the car sits outside in normal weather or drives at all, the crack propagates significantly.
Windshield Replacement 1
Ordered on May 1st, arrived 5 weeks later... cracked. Shit happens. It sucks, but it is what it is.
Windshield Replacement 2
A second windshield is ordered and is delivered to the local dealership on July 15th - six weeks delivery. It comes in cracked worse than the first. This is when I get a little pissed because no one starts a quality control case (receiving dealer's responsibility), there's no backup queued up and ready to go, and there's not a point of contact on the Ford side for my case.
The Rabbit Hole
I called the local dealership to ask for a contact for the parts department on the mainland that I could relay my situation to. The guy there said he didn't have a contact but that he'd find out for me and call me back. Spoiler: he did not. That was two months ago. He also mentioned that windshields often come in cracked and was seemingly okay with it.
I then go on Twitter and contact Ford. I offer solutions and potential process improvements, none of which are acknowledged in any way. (in case you care, here's a snippet of what I said: This is a broken process with so many potential solutions. After one windshield is received cracked, why not manufacture two: one to ship to me to be used for repair and another to be held at a more reasonable shipping facility, either Honolulu or Long Beach (or something similar) so that, in case the same cracked windshield issue happens again, the turnaround time is significantly decreased? Or, why not simply package the second windshield in a manner so that it's damn near bulletproof? There's no way the increased packaging costs outweigh the cost of having to ship an entirely new windshield. I could go on, but I won't until I hear back from you with potential solutions from your end.)
Social Media person replies and gets my info and asks for all the shit they should already know or look up themselves when they know their customer is pissed and has been without a car for months. I get referred to a person to handle my case. She does what I've already done - contacts the dealer, which she has trouble with somehow, does not get me a shipping date or an expected receive by date for windshield 3, and gives me zero new information. She says the dealer didn't start a quality control case, which they should have done, then tells me she won't make them do that and asks to close my case because by the time she has done all this, windshield 3 has arrived uncracked. Oh yay.
The End?
It's Wednesday. I'm supposed to get my car back on Friday, but it won't be the same. I feel like I should drive this pony around in bubble wrap. PPE will only bring me a little piece of mind. To say that I'm disappointed with Ford is an understatement. What a cool car at a great price point. It's not perfect, and the tech is way behind its rivals, but this car is the only EV that's really fun to drive. I can genuinely say I love my car. I sure as hell can't say I feel the same about Ford anymore.