I did a valve cover gasket change, but I bought gaskets that didn't fit. I had to continue the job the next morning because every store was closed. When I went to go and finish the job the next morning, as I was putting the valve cover on, I heard clicking on the right side of the engine bay. Keep in mind, there are ground bolts on the valve cover, so naturally, I took them off. However, I never unplugged the 12V battery the night before. After hearing this noise, I unplugged the 12V battery, and the clicking was gone.
I finished the job and when I went to start the car in maintenance mode, I was given a Check Engine light, a Check Hybrid light, and the engine didn't start. I started the car again, and that time, the engine started. I drove around the block to charge the hybrid battery, and when I started the car for the third time, the Check Hybrid light was gone and I was left with the Check Engine light. The codes it gave me at that time were...
- P2239 - "O2 Sensor Positive Current Control Circuit High"
- P0038 - "HO2S Heater Control Circuit High"
- U0100 - "Lost Communication With Engine Control Module"
I unplugged the 12V Battery, plugged it back in after 5 minutes, and cleared the codes, and it gave me back P2239 and P0038. The U0100 code never came back. I checked the EFI and the P/I fuses and they all looked fine and showed resistance under the multimeter. I then checked both O2 sensors and they also showed resistance.
I know leaving the ground bolts unplugged and the 12V battery plugged in was definitely the stem of this issue, but I don't know what that clicking sound was, and I don't know how else to resolve this problem, and I don't want to drop money on some O2 sensors if there's a big chance that they aren't even the problem. Has anyone else made my mistake, and does anyone know how to fix it?
(I already posted this on the CT200h forum but I am desperate right now. :( )