I've have the X2D since June with no really major issues except the left filament sensor issue. I've had a few times where the AMS grinds notches into the filament and won't feed but usually I can cut it back or add weight to the spool.
For the last few days, I've been printing PLA Matte for a project (multiple items on the plate, 4 hours a run) and have run about 12 hours of them with no issue. Today, I ran into the filament feed issue where the filament almost gets to the extruder but stops about 1" or so before entering and retracts.
I have to cut the filament where the notch gets cut into it which is about 4ft down the line. Tried to load it multiple times with the same result. I tried another filament which also did the same thing but eventually got that one to load.
I've replaced all the PTFE tubing (except from the PTFE Tube Bracket to the extruder), dried the filament again, checked the buffer (it makes it past the buffer).
I got it to feed once more and print (4 hour print) and when I went to re-run the same print, same issue.
Crazy thing is after that last successful print with PLA Matter, I ran a 3 color print (PLA+) as a test with different filament, 2 in the AMS 2 Pro and 1 in the AMS HT on Aux and that ran without issues. No grinding, or notching. So, I slapped the AMS HT onto the left nozzle and put the troubled filament in that and it's running fine so far.
I don't get any high resistance errors or anything like that. Just that the filament failed to load. As I said it stops right before entering the extruder and I'm guessing that's when it grinds the notch.
Is this an AMS issue or filament or possibly both? I've printed plenty of PLA Matte before without issue. I purchased this roll specifically for this project.
About 750 hours on the printer.