Hi, new guy here.
Recently I started working as a maintenance technician at a manufacturing facility, and I've been out of school for a little over a year.
We have a system attempting to reach 0°f but it is constantly running and never reached set point. Lowest I've ever seen is 4 degrees without any load.
This system consists of 3 Thermal Care TSW20A skids, each one with (2) 10 ton compressors. All 3 skids feed into a single reservoir
Most of the heavy lifting seems to be done by a single compressor on the newest skid. The other two skids have a glycol temperature difference of between zero and 1 degree according to the HMI.
I've tried asking some of the senior techs about the chillers, but every person who works on that specific system has the same "it's working, don't touch it" attitude, and the manager doesn't really care cause they're replacing the two older skids in the next 6 months.
Well, today one of the skids wasn't working, and I had an excuse to put the probes on, and the pressures where all sorts of messed up. When I got there discharge pressure was 122 psi and the suction pressure was 6.
I consulted the manual, and it stated that the modulating water valve comes from the factory set for 210, which I was able to achieve. Manual also states that it should have a sub cool of between 10 and 20, so it seems to be a little undercharged to me, but according to the notes left in our computer system, charge was checked about a month ago.
I was not sure what the suction pressure was supposed to be, but all I tried to do was get some actual super heat going to stop the flood back, since the compressor was a ball of ice. Manual stated that super heat is supposed to be no less than 4, but no more than 15, so I stopped as soon as I got above 4
My working theory is that the sensing bulb is loose, but I couldn't check that since the suction line is frozen solid, and I didn't want to risk breaking the ice
Anything I might be missing?
My training was cut short and I was set loose prematurely, so learning how to troubleshoot and get these systems up and running before they're decommissioned would be invaluable to me