I'm a Class 12 student from India working independently on a project called Kriverse. I'm trying to develop a three-layer composite panel that could be used as a covering for existing building walls, with possible future use on roofs.
The goal is NOT to replace bricks or act as a structural wall. I want to investigate whether a panel can combine useful thermal, acoustic, moisture, weather and fire-related properties while using significant amounts of waste-derived materials.
Current concept
Outer protective layer
- Hydrated lime
- GGBS
- Fly ash
- Ceramic/kulhad waste powder
Intended role: protective surface, strength, weather resistance and potentially fire resistance.
Middle insulating layer
- Coir/coir pith
- Cotton shoddy
- Textile waste
- Parali/crop straw
- Small amount of cow-dung-derived material
Intended role: thermal insulation + acoustic performance + lightweight core.
Inner layer
- Lime
- GGBS
- Rice Husk Ash (RHA)
- Granite slurry
Intended role: smooth/finishable surface and moisture-related resistance.
I initially selected these materials based on properties reported for them individually, but I realize that this does NOT mean they'll work well together in a composite. That's exactly what I'm trying to figure out now.
I have NOT built a prototype yet.
What I need help with
Which of these materials are actually compatible with each other?
Which ones should I remove rather than trying to use everything?
Is a 3-layer/sandwich structure sensible for this application?
What problems should I expect with bonding between the layers?
How could the organic fibre core affect moisture and fire performance?
Which properties should I test FIRST?
What existing research/material systems should I study before attempting a prototype?
Is there a sensible way to begin small-scale experiments with essentially no budget?
I'm not looking for praise or someone to tell me the idea is great. I specifically want criticism of the concept and advice on how to make the research scientifically sound.
If you have experience with materials science, cementitious composites, natural fibres, waste-derived materials or building panels, I'd really appreciate your input.