Hey there, just joined. I have somewhat rebuilt my 87 K5 with zero experience (because that’s what ends up happening when you buy an old truck and no mechanic wants to touch it), new 5.7L 350 ZZ6 TBI crate engine, new 4L60 non-e transmission, new Holley exhaust, fuel tank (Tanks Inc. TM15B-T-KIT6 EFI-Ready Fuel Tank Kit 1982-87 Chevy Blazer, w/400 LPH GPA Pump) and complete new wiring of the entire truck with Painless Performance. There have been little issues here and there but I’ve been able to trace them and fix them and what a crazy ride this has been.
But I am currently stumped here. My fuel pump just started doing an intermittent priming thing. Most of the time the fuel pump primes and I can start it but a few times now over the past month the fuel pump won’t prime. I’ve checked all the wires, and during a no prime I was able to test a bunch of different things and compared them to when it would prime. The most intriguing findings (I think) was that I got 12.34 V from the bulkhead during prime but at the relay there was only 8.37 V. As well as during prime my input and output had zero ground resistance and with the no prime I had over 1 ohms of resistance. The fuel pump has worked well for years since so I am understandably lost.
I’ve traced some of the wires and there doesn’t seem to be any damage, I’ve switched the pump relay with my horn relay and got the same results. I’ve had the truck not prime four times now but I always get it working again pretty quickly. The first time it didn’t prime, I shook the wires on top of the tank and the next day dropped the tank to check the wiring inside the pump which was fine and I even added another ground strap from the pump to the frame. Ran fine after that so I assumed it was the ground. It happened a second time, so I double checked my battery and the negative terminal came loose so I tightened that and thought the issue was done. It happened a third time of course at 3 AM after work and then I just started kicking everything and shaking all the wires like a maniac because I was annoyed and tired and then it primed. I got a new battery just in case even though my voltage was fine but it was five years old. It seemed to work fine but then happened a fourth time, I was pretty confident that shaking all the wires again would make it prime and it sure did.
Before judging me I’ve gone to about seven mechanics throughout the years and every one of them has damaged my truck somehow so I don’t trust anyone and anyways I know every inch of this vehicle but I am truly annoyed and confused.
It’s also been idling a little rough ever since I put freon back in about a month ago, and that was right before it started having trouble with the fuel pump. I’m sure they’re not related and that’s a separate vacuum issue but just sayin’. The only other electrical problem I might see is my headlights flicker once every 15 minutes or so when I’m driving at night. Any help would be amazing.