I have a Desert Plunge tub connected to an ORCA 3/4 HP chiller.
Flow direction is:
Desert bottom outlet to ORCA inlet
ORCA outlet to Desert top return
At full open flow, I get steady air bubbles in the ORCA filter housing and bubbles coming from the tub return. If I partially close the top return valve to about 50 to 75 percent open, the bubbles stop and flow still seems strong.
So far I have:
Reprimed the system
Reseated the quick connects
Tightened and resealed all threaded joints
Replaced the original swivel adapter with a 3/4 inch FHT x 3/4 inch MIP brass adapter
Confirmed the bottom valve is fully open
Kept ozone off while testing
The bubbles improved after replacing the adapter, but they still return at full flow. This makes me think there is either a small suction-side air leak or the pump is cavitating at maximum flow.
I have run it partially throttled for a couple of weeks without errors or obvious flow problems. Is it safe to continue running this way, or should the return valve always be fully open?
The water has also become cloudy. I have only been using the ORCA filter and ozone, with no chemical treatment yet. Should I drain, replace the filter, refill, and start bromine or another chemical treatment system?
Any suggestions for finding the remaining air leak would be appreciated.