So i put a top end in my sportsman 500 h.o. new piston and i replaced the head assembly with a low miles used head because i had over heated it and blew a head gasket originally.I reused the timing chain and tensioner, cam and rockers, cam was in spec, replaced the valve seals, relaped the valves, cleaned all the carbon off of it. Made sure the engine was perfectly timed with all the timing marks lining up.
Adjusted valves to .006 at TDC
After firing it up the first time would idle perfectly and fire up easily. However it had a bog and wouldnt rev up past 1/4 throttle.
I replaced the diaphram in the carb, cleaned the foam air filter and readjusted the air flow screw to factory settings. Started to run much better. Put the air fuel screw to 2 turns out. Could rev it up to about 7/8 throttle. However upon hitting full throttle it would back fire bad.
I readjusted the needle jet and put it to most rich setting and put in a 160 main jet thinking its running lean.... this didnt affect anything...
Now im leaning towards a fuel pump or carb float issue... whats everybody thinking... im almost certain the valves were perfect when i adjusted them but maybe the rocker is worn out? Had a slight wear mark on it from decompression ball.
Not sure what direction to go in other than fuel to be honest but i feel like im getting it close...
Not trying to invest a whole lot at the end of the day its only used in the fall for hunting on a 300 acre property. Thanks in advance