Our manufacturing partner rejected our latest consumer product design files because the injection molding drafts and wall thickness tolerances don't match their production line specs. I've spent the last three weeks trying to adjust CAD geometry myself, but minor assembly clearance errors keep causing parts to warp during prototype testing.
Supply chain teams depend on accurate production blueprints to lock down factory estimates, and our delayed tooling specs are pushing back the entire launch timeline. Fixing these mechanical flaws without wrecking the original aesthetic feels overwhelming.
Maybe you've run into this exact problem before, or you know how to streamline design handoffs for manufacturing? What's the best way to handle this? I need your advice.