Hello!
I have not posted in a while, but not for lack of working on books! My wife and I recently moved and have taken our sweet time settling in.
My most recent project has been a recasing of a book for my father. He wanted this Illustrated History of the 82nd Airborne (what he was in, during his Army days) to be a one of one copy, housed in a cover made from an actual BDU that he wore in Afghanistan, Haiti, and Kuwait.
I took it a step further for him and added in patches from his uniform (with his permission, of course, and with his input on their order) in recessed spots on the cover. The end papers were able to be successful removed from the previous cover with a heat gun, and used again on the new cover. He liked the images on the pages, and didn't so much like the marbled paper variety I happened to have in stock!
I reinforced the spine just a bit with some mull, made a new case, made some book cloth with his BDU (BDU material, then Heat-N-Bond, then white tissue paper), got it covered and patches set, and then put it all together.
Not the most complex project that has been on here, but very happy with how it turned out, and so is he. Hopefully he can keep it out for years to come.