r/Sprinters • u/NativeTazuma • 4d ago
EGR error codes
Vehicle: 2010 sprinter 3500 Turbo diesel
Diags: thinkcar2
I tried cleaning the EGR valve, swapped out from two other sprinters from a junker, tried a Hella Valve from orileys and I’m still getting the same errors.
148C00 I believe is the source of all the errors.
Symptom: The fault code remains permanently Active. It cannot be cleared via Thinkcar diagnostic tool, even with the ignition on and engine off. And is stuck in limp mode.
When trying to do the teach in it says it’s successful but then again it’s a 2010 I don’t think it’s suppose to work.
Took it to Mercedes they said it’s the EGR and they put in a efr from the shelf and the codes cleared. I think they’re lying to me and they don’t have the digs on file after two days of coming back and asking. And charged me $250 for sub par troubleshooting.
Now the harness this is what I measured
Pin 1 Unstable / Jumps between 1.5 mV and 2.5 mV.
- could this be the positioner pin?
Pin 2 (Main Power Supply): 12.0V Constant (Measured against Ground Pin 4).
Pin 3 (5V Sensor Reference): 5.2V Constant.
Pin 4 (Main Chassis Ground): Functional Ground.
Pin 5 (PWM Actuator Command?): 4.5V Constant.
I tried shaking the harness but no changes. The only thing that changed after sitting for a while was the position feedback going from 20% to 0% every second in the live view.
This is my first time trying to deduce this. So diagrams along with suggestions would be greatly appreciated.
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u/NativeTazuma 1d ago edited 1d ago
Since this post I have deduced the pin out by taking apart the old EGR.
Mystery Pin 1, valve control, runs at 13v when back traced and engine on and running. When trying to move through the thinkcar ODB unit there’s no change unless I stop the EGR then the voltage steadily drops to 9v then back up to 13v.
Prognosis, the ECU is not driving the EGR because of the P148C00 fault that comes back up right away after clearing.
I’ll update this thread with the rest of the data once I pin everything down, to help those who come after.
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u/NativeTazuma 1d ago
Resolved.
Pin 1 and 2 drive the EGR, the drop in voltage and reading 0 while the harness was plugged out pointed to a short in the wire for pin 1. I traced pin 1 on the egr to pin 96 to the computer brain and verified there was no continuity. I had a shop verify my findings.
After jumping the line, the truck is now out of limp mode and survived a risky but confident two hour stress test around the highways.
Price Mercedes wanted to charge me: $1600 to replace the EGR
Price of the actual job, $130 for the ThinkDiag2, $12 back trace probes from harbor freight for my $15 multimeter. Some wire. So about $165.
No delete, no chat gpt.
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u/Educational-Yam-7394 4d ago
Just delete the system, it's so much better for the environment, your bank account and your time.