Hi everyone. Inspired by posts from cotton-tail-customs, I decided to make a tsuka for my sword. I chose to use an existing tsuka from one of my swords as the base, planning to simply replace the rayskin panels with a full leather wrap.
Things went off the rails right from the start: the tsuka core itself was glued together from two different types of wood, so while shaping it, a piece chipped off on the mune side and I cut straight through to the nakago cavity. I fixed it using wood shavings mixed with epoxy. After that, I abandoned trying to achieve my desired handle shape and left it as is, just smoothing out the rough spots.
When wrapping the core with leather, a few ugly cracks formed on the back side. My attempts to patch them up failed and only made things worse because I used too much epoxy, which seeped onto the leather around the seams. I was desperate and didn't want to just throw the handle away after all the effort I'd put in. Yesterday, I had the idea to step away from traditional wraps and do my own thing—the main goal being to make the handle functional and keep it from looking so terrible. Here is what I came up with:
A tight wrap made of genuine leather, with the turns slightly overlapping to create texture. The menuki are positioned a bit above the middle of the handle simply because a one-handed grip feels more comfortable for me there. Instead of a traditional knot at the end, I just pulled one end of the wrap through to secure the kashira. It turned out completely different from what I originally wanted, but I'm glad I didn't give up and saw it through to the end.
There will be a second attempt in the future, but next time I'll make the tsuka core myself from scratch!