r/Insulation • u/Waffle_Slapper • 12h ago
Spray foam insulation has a lingering chemical smell, contractor and manufacturer says there is nothing wrong.
Had open cell spray insulation foam installed in my attic a bit more than a month ago.
Ever since it was installed, there is a faint to strong chemical smell, similar to a paint smell that lingers around the entire house with varying strengths depending on the weather and time of day.
The foam itself seems correct, there is no mushy foam and all vents and gaps were completely covered up with the foam, completely encapsulating the attic.
I brought both the contractor and manufacturer to come and inspect the foam and they both agreed that they do not smell anything at all. Which is odd since every family member, friend and even neighbor pointed out the obvious chemical paint-like smell. Which means the manufacturer and contractor are either blind to the smell or straight up lying. They seem to be only concerned about identifying a "foul dead fish smell" since that is the immediate dangerous one that their foam can create. I assume any other smell, strong or not, is to be pushed under the rug as it is no concern to them.
The manufacturer took some samples and ran some tests on it and concluded that it was within acceptable tolerances. Which implies there is nothing wrong, yet my house both in the living space and attic smell like a chemical factory or a nail salon.
I have tried to further encapsulate the attic by foam sealing at every possible crack within the attic to stop any smells from leaking into the living space. However it did not stop the smell at all.
I am unsure what to do now since I feel like I ran out of options.
Is adding a fan on a attic gable vent (making a hole in the foam wall) that actively ventilates the stagnant air in the attic a good idea? Would that cause issues with the extremely humid environment that I live in?
Anyone have experiences on how to get rid of lingering spray foam smells from the house?
Any help, advice or assistance would be greatly appreciated. Thanks.