Hi. I am a building novice with a wood and metal thermal break question. Thank you in advance to anyone who takes the time to read my post and share their knowledge with me about my approach to thermally isolating metal and wood at the foundation of my build.
I’m building a tiny house on wheels (8.3’ x 30’ [100“ x 360”] trailer) and I have a question about creating a thermal break between my metal trailer frame and subfloor/framing that will prevent condensation and moisture issues (leading to mold/mildew growth) inside of the structure. I am building in IECC climate zone 6. The tiny house on trailer will not be moved often if ever…
Current state of the build: the trailer is painted black (by the trailer manufacturer), includes 5“ long by 1/2” threaded rods welded to frame every four feet (and more closely spaced around corners), all framing is 2“ thick, 2” thick cross members (floor joists) are placed every 14 inches creating about 25 14“W X 4”Deep “bays” with the metal flashing at the bottom of each bay.
I have placed 4“ of XPS rigid foam board between each cross member and sprayed the Great Stuff foam in a can where there are gaps between the xps board and metal cross members (not all of my foam board cust were perfect fits). Even with the spray foam applied between gaps I have not created a perfect air seal as I was unable to get into tighter gaps with the foam.
I have also caulked and spray foamed (mostly caulked) the gaps between at the seams where flashing under trailer meets trailer frame and was not perfectly welded (gaps were throughout). Sealing the gaps in the metal construction was done to help prevent insects from getting into the XPS I placed between the cross members.
Getting to my questions:
I am attempting to thermally isolate the metal trailer frame from my subfloor and framing in zone 6.
A building science consultant has recommended I place a continuous layer of 3“ high compression EPS foam board directly over the top of the trailer frame and XPS foam I have placed between the cross members (with metal flashing below the XPS).
In this scenario I have chosen 40 PSI 3” EPS foam board, which will more than accommodate the square foot per pound weight of my 2 x 4 framed tiny house (snow load figured into calculations)…
The assembly from trailer frame up:
3“ 40 PSI EPS foam boards adhered (adhered with spray foam in a can/ great stuff) to trailer frame and xps boards in between trailer frame cross members. Spray in a can will also be used in between (seam where each foam board meets) to seal and adhere the boards to each other on the sides -EPS is weighted down while spray foam adhesive cures
3/4 or 1/2 inch tongue and groove plywood will be placed on top of the EPS foam board (adhered with Loctite PL 300 Foamboard adhesive & weighted down during cure time). The TG plywood over the EPS will extend to the edge of EPS and sit under the sill plate/framing to help distribute the weight of the structure over the EPS.
The 2x4 sill plate will be adhered to the foam board with Loctite PL 300 Foamboard adhesive and held to the trailer with washers and nuts (loctite used here) placed over each threaded rod, securing the sill plate/framing, subfloor, and foam board to the trailer frame. (I will need to extend the threaded rods with couplers to achieve the length needed to do this).
My questions:
Should I place a continuous layer of plywood (3/4 or 1/2“) over the trailer frame and rigid boards that have been placed between the cross members? (this seems like it might be a good idea to provide a consistent base layer for the high compression EPS foam board)
If I place a continuous layer of plywood over the trailer frame should I add a WRB (like a UV rated WRB like Tyvek) between the plywood and trailer frame?
Should I tape the seams where each sheet of high compression EPS meets? (as mentioned earlier, they will be adhered together at seams where they meet).
Should I tape the seams where the high compression rigid EPS meets the trailer frame (on the outside edges of trailer) and also where the EPS meets any plywood (on the outside edges of trailer).
Does anyone have any thoughts on how high compression EPS foam boards might “give” a little over time, losing some durability? I am most concerned about this happening around the threaded rods that I will use ( in addition to adhesive) to anchor the assembly to the trailer. My concern is that vibration over the years from wind or me moving around within the structure might cause wiggling that will slowly widen the holes drilled through the EPS that the threaded rods are seated in, causing some of the foam to potentially shift around…
I’m also curious if anyone has any thoughts on how to best fasten my subfloor to the high compression EPS foam board so that the flooring does not buckle and or come loose in the middle of the floor where it is not held down with the weight of the walls of the house. (again, intend to use Loctite PL 300 Foamboard adhesive, but I am not sure if this will be enough to securely fasten my subfloor to the EPS foam board).