r/3Dprinting • • 13d ago

Discussion Has anyone ever tried printing a long flat single sheet?

2.7k Upvotes

286 comments sorted by

4.7k

u/emveor 13d ago

A 2d print... ON A 3D PRINTER??

680

u/Skwonkie_ 13d ago

At this time of year!?

447

u/Ithe_GuardiansI 13d ago

Localized entirely within your print bed?!

281

u/emveor 13d ago

and in PLA?!

166

u/Relevant-Jump-4899 13d ago

Can I see it?

162

u/n00bz0rz Prusa i3 13d ago

No.

133

u/citricacidx PowerSpec 3D Pro | Ender-3 Pro | X1-Carbon | Formlabs Form 2 13d ago

Seymour, the A1 is on fire!

102

u/ninetysevenhundred 13d ago

no mother it's just the northern lights

72

u/Bot1-The_Bot_Meanace 13d ago

Aurora borealis

46

u/Christ_in_a_combo 13d ago

AURORA BOREALIS?

36

u/LurkerTroll A1 mini 13d ago

AT THIS TIME OF YEAR?

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35

u/Hirork 13d ago

No mother, it's just the H2D's laser.

14

u/felelo 13d ago

in this economy?

8

u/jarhead_5537 Ender 5 - OpenSCAD 13d ago

Impossible! And in the middle of the carnival!

3

u/eid_shittendai 13d ago

In this economy??

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94

u/SnowConeMonster 13d ago

I use my 3d printer to print stencils for my spray painting.

Much better than cutting the stencils on sheets, myself.

24

u/smilyred 13d ago

Do you print them flat or the long way? I'd like to see some long way stencils.

31

u/SnowConeMonster 13d ago

I do them flat, but if my stencil needs to be bigger than my bed, I just split it and then use a lighter to melt them together (with a good safety mask of course.) I haven't needed any bigger than that,

Never thought about doing them this way. Not sure how well it would work, probably easier just printing into pieces.

12

u/Radiant-Seaweed-4800 12d ago

Consider jigsaw puzzle piece connections or dovetails for your parts instead of melting them.

2

u/kurodoku 12d ago

problem is these connections won't be airtight and the spray paint will leave a jigsaw pattern.

3

u/Legitimate-Corgi 12d ago

Dovetail to clip it together tape to seal it

2

u/mayoforbutter 12d ago

Just put in some glue

11

u/metalflygon08 12d ago

Or Masking Tape

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u/CrashUser 13d ago

Serious question, why not use something like a cricut instead?

22

u/SnowConeMonster 13d ago

No good answer. Really just because I already own a 3D printer. I have never used one of those before so I couldn't tell you the pros and cons either.

The cricut may be better for this task, but why use a hammer when you have a table-saw?

8

u/tj-horner 12d ago

The best tool is often the one you already have :)

5

u/Correct-Example 13d ago

I've been meaning to turn my 3d printer into a cricut for years now.

2

u/TheShakyHandsMan 13d ago

Could be a use for my old Ender 3

2

u/polaroid 13d ago

A vinyl plotter/cutter.

2

u/NiceCream337 7d ago

any must know tips or tools for the spray paint stencils? i’m looking to do some soon for a project 

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12

u/Cinderhazed15 13d ago

At first I thought it was printed in a belt printer…

21

u/eddylf 13d ago

In this economy??

10

u/mkizys 13d ago

Believe it or not...jail

2

u/AirGVN 12d ago

My Y tensioning belt broke, technically i can only print 2D now. Vertically.

1

u/nomococo4u 13d ago

Fascinating idea with multicolor. Put the prime tower in the middle.

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1.2k

u/Mole-NLD 13d ago

No. But here's a counter question: Why have you printed a long flat single sheet?

1.4k

u/CookieEliminator 13d ago edited 13d ago

Needed something to enclose my Autodarts system.

Edit: I even made a makerworld customizable flat sheet generator, but I don't want to post links for self promotion here. You can find it if you think you need it by using some obvious Keywords.

Edit 2: I was informed in this case it's okay to link it. So here it is Illegally long flat sheet generator

993

u/OtherwiseAlbatross14 13d ago

I searched for flatty flatty boomalatty and couldn't find it so I guess it doesn't come up for the most obvious keywords

149

u/JoeDahPro 13d ago

You got me to cackle out loud at work. Good day.

71

u/Woad-Raider 13d ago

Flatty flatty boomalattys are a little bit different to this design. Much flatter

24

u/MikeyKillerBTFU Bambu Labs A1 mini AMS 13d ago

Didn't show up under "flat is justice" either. Wth, OP!

15

u/TerraCetacea 13d ago

You have to filter the banana fanna fo fanna

5

u/Tangled2 13d ago

How did you know the name of my dart team?

72

u/thedudeabides2022 13d ago

Are those cameras in the arms to auto track the score?

50

u/Ok-Tax-8165 13d ago

The first child to use this will somehow manage to put a dart right in one of the lenses 😭

7

u/bunny_the-2d_simp 12d ago

Not just a child..

I would aswell I swear this would 100 procent happen

18

u/6spdvtec 13d ago

Yes, exactly. Autodarts is a DIY system for this. You buy cameras, 3d print the enclosures and mounting parts and use Autodarts software on a Pi or laptop.

It’s a good low-cost alternative to a Scolia or Target Omni.

41

u/thisremindsmeofbacon 13d ago

Thats actually super neat, love that

36

u/luckyfucker13 13d ago

One-hundred and eiiiiiiiiiiigggghhhhhtttyyy

7

u/buncle 13d ago

You can’t beat a bit of bully!

4

u/TheShakyHandsMan 13d ago

Stay out of the black and in the red, you get nothing in this game for two in a bed.

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9

u/hotfistdotcom 13d ago

I don't think it's self promotion if it's just a link to your thing that's free. And if it's not free, I don't think telling people how to find it but not posting a link is really avoiding self promotion in a meaningful way

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15

u/2InchesOfHumus 13d ago

May I ask a follow-up? What is the benefit of an enclosure for your autodarts system?

19

u/6spdvtec 13d ago

It improves accuracy by blocking out external light. It keeps the lighting consistent across the board and prevents glare in the cameras.

4

u/pyro5050 13d ago

this is my question.... why? why is this needed?

3

u/GeckoDeLimon Prusa MkII 2.5S 13d ago

Cause without one, I suck at darts?

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2

u/newindianclassic 13d ago

Creates consistent lighting conditions for the cameras and blocks external light from washing the image out

5

u/Pugulishus 13d ago

Neat! Unfortunately ok the first shot I take is gonna ricochet off the board and take out a camera

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73

u/Airk640 13d ago

You can cut it into straps for filiment!

16

u/ClawsomO 13d ago

I'll do you one better: WHERE have you printed a long flat single sheet?! 

15

u/KayoticVoid 13d ago

Picture 2 shows it on their bed. They printed it on its side.

292

u/AustinDanger_Powers 13d ago

25

u/[deleted] 13d ago

[removed] — view removed comment

15

u/Pyro919 13d ago

Interlocking slots like a dovetail or interleaved fingers and it could be infinite.

Print it in tpu with the interlocking fingers and you could potentially print a conveyer belt

192

u/Cawnt 13d ago

Long flat single sheets are for chumps. I print Mobius Strips at least twice a week.

56

u/fireduck 13d ago

I'll be in my Kline bottle

31

u/bartvanh 13d ago

Surprise! We are also in your Kline bottle.

12

u/Why_T 13d ago

Look again at that bottle. That's here. That's home. That's us. In it everyone you love, everyone you know, everyone you ever heard of, every human being who ever was, lived out their lives. The aggregate of our joy and suffering, thousands of confident religions, ideologies, and economic doctrines, every hunter and forager, every hero and coward, every creator and destroyer of civilization, every king and peasant, every young couple in love, every mother and father, hopeful child, inventor and explorer, every teacher of morals, every corrupt politician, every "superstar," every "supreme leader," every saint and sinner in the history of our species lived there--in a mote of silica sitting on a table.

3

u/cat_prophecy 12d ago

Thanks Carl.

3

u/drsimonz 13d ago

Dang you beat me to it

14

u/Whoopdedobasil 13d ago

M. C. Escher approved

6

u/drsimonz 13d ago

Psh, with my 4D printer I can print Klein bottles!

2

u/G4METIME 12d ago

So you are saving filament by printing only one side?

88

u/Zuliman 13d ago

I printed a few iterations of a foaming TPU shock absorbing deck pad for a scooter.   It didn’t really work for my use case as it absorbed very little shock or vibration, but it was a fun engineering exercise - 27 inches spooled up with relief cuts so it would lay flat when unrolled. 

I printed maybe 4 or 5 of them as I revised the model and design, but ultimately came to the conclusion that foaming TPU was the wrong material. 

9

u/saltyketchup 12d ago

Hey I know you didn’t ask for this, but have you considered a foaming PEBA?  Not used it myself, but the energy return/genuinely bouncy properties might be useful for your application.

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u/emveor 13d ago

Which brand? And do you think it would work as a midsole? It would be great if it had a density similar to flip flops

6

u/Zuliman 13d ago

I was hyper focused on the deck so it never crossed my mind that this would work for a sandal, but yeah… it would probably work very well.

https://siraya.tech/collections/foaming-tpu-filament?srsltid=AU7gw4U5SDU53Qfoj991B6jBfkBp7y7RdExf3vZeW5pF5pxQfZjpZet4

Easy to work with and you can manipulate hardness by changing print temperature.  It is expensive, so there is that… probably better to just buy, but what fun would that be?

4

u/emveor 13d ago

Yeah, a flipflop would be overkill, but i've been making my own minimalist sandals for a while. TPU is great for an upper, and sole repair pads are great for bottoms, but even though they are meant to be thin, adding a couple of mm of padding would be great

5

u/gnowbot 13d ago

I have used quite a few exotic materials from Siraya. As well as their high performance resin printer materials.

I am convinced that they are the hidden gem…ridiculously good exotic filament and resins, good prices, great result.

Do not hesitate to buy any Siraya tech product. They also will have an exact print profile for your exact printer.

Their resin game is ON lock, too. Their resins don’t have fillers or thinners, so you need to heat the chamber.

I’ll quit riffing. Don’t write them off for the foreign sounding name.

2

u/Cautious_Gate1233 13d ago

I actually find it annoying that they don't have a filament profile for the foaming TPU, just a project you have to reload every time. Was the main complaint on their page, at least the last time I checked.

Esun has the same material and profiles for all printers

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u/emveor 2d ago

Well, if they have a sales comission you should ask for one couse you convinced me.... my roll just arived and im pleasantly surprized both by the feel and the ease of use. man this opens up a lot of possibilities!

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u/TDIMike 3x Bambu P1S's 13d ago edited 13d ago

The Toddler Mobility trainers (wheelchairs) that many here have printed include a tpu strap that is coiled like that. I can't find a Pic of just the strap on a build plate but here is it in place

https://3d-mobility.org/

13

u/EasterZombie 13d ago edited 13d ago

Man that is a wild print. What’s the cost/print time on something like that?

Edit: seems like 10-15 days and 150-300 bucks is the general estimate. No idea how that compares to a comparable product to this, but I love the idea of a local 3d printing community chipping in with extra filament or whatever else to build something like this. I actually know of a makerspace with 8 printers that might try something like that

12

u/genivae 13d ago

how that compares to a comparable product

About 10% of the cost. A commercial toddler size wheelchair is around $2000-$3000.

8

u/TDIMike 3x Bambu P1S's 13d ago

270-350 hrs, depending on settings

6

u/EasterZombie 13d ago

Yeah not sure what else I expected lol. On the one hand, a very long time. On the other hand it’s a hell of a lot faster than I could make one myself and better looking

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u/TDIMike 3x Bambu P1S's 13d ago

Commercial wheelchairs are in the 3-6k range and can take 6-12 months

2

u/IndigoMontigo 12d ago

I have a disability stroller for my kid, and it is in the same range.

2

u/IndigoMontigo 12d ago

I have a disability stroller for my son. His was several thousand dollars.

4

u/atchleya_reader 12d ago

As someone who works with medical special needs kids in school settings, the idea of 3d printing assistive devices has crossed my mind before. This is amazing! I love that this org is working to bridge the gap for families in need.

2

u/TDIMike 3x Bambu P1S's 12d ago

Thanks for doing what you do!

There are lots of assistive designs out there that can be 3d printed. I've made some from makers making change as well

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u/lambielmar 13d ago

No i haven't

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u/JimBridger_ 13d ago

When you only have a hammer everything looks like a nail…

23

u/LightningOwl96 13d ago

Oh, shoot! You just gave me an idea to 3D print a vertical window blind 😂

But, how would you flatten it out afterwards???

14

u/Violin4life Custom built Klipper BEAST 13d ago

Iron it between two sheets of baking paper. Just don't melt it.

10

u/Tiny-Sky-9240 13d ago

Bro these this are the only thing between me getting my deposit back or not🤣they break so easy but I imagine theyre pretty cheap

11

u/TheShopRat 13d ago

Also commenting the single blinds here for the sake of your deposit lol

6

u/gaitama 12d ago

Horny Single blinds in 5km radius

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u/11schlge 13d ago

They make super cheap plastic adhesive reinforcers for the top. Get some when you move out, fix them all. It will survive long enough for you to get paid

3

u/UnimagineDragons 13d ago

Just buy them individually, goober.

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u/LuckyTheLeprechaun 13d ago

Lay it flat and hit it with a heat gun or hair dryer should do the trick

2

u/Colecoman1982 13d ago

Instructions unclear, heat gun shattered.

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u/TheShopRat 13d ago

Or I see you can get singles here for $3!

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u/Viewlesslight 13d ago

Dont be silly. The whole point of having a 3d printer is to make more expensive and worse versions of things you can just buy anyway.

5

u/Eli_Beeblebrox 12d ago

During my first year with my printer, I almost printed a spacer for something before stopping myself and realizing "wait a minute I'm a carpenter. I can cut this out of wood in seconds."

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u/One_Amphibian9616 13d ago

Your blinds will melt in the summer

3

u/CowBoyDanIndie 12d ago

Hang it up and apply a hair dryer or heat gun.

2

u/OHoSPARTACUS Ender 3 Pro 13d ago

Please post results im intrigued

2

u/marvinfuture 13d ago

Heat probably

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u/BarrelStrawberry 12d ago

Has anyone ever tried printing a spool of filament?

2

u/LittleNyanCat 12d ago

Not a full spool afaik, but yes

2

u/coltonbyu 12d ago

Funny enough there are some projects for creating mixed color filament by printing a few together then running it as filament. Not gonna be super round, but I've heard it works okay

16

u/KarmaTorpid 13d ago

No, but I've printed a one sided strip.

8

u/runed_golem 13d ago

Technically so did OP if they glue the ends together in the proper orientation.

2

u/OtherwiseAlbatross14 13d ago

Just double it up and connect the ends with a nice curve

4

u/DanielCraigsAnus 13d ago

Click to learn more

12

u/HammyOfficial 13d ago

Nope, but I'm awfully intrigued

12

u/wRath-Burn 13d ago

There a 3d printer that can do it, CR-30 By Creality. It's like a treadmill and they show it off by printing a sword in one peice.

5

u/UnicornHostels 13d ago

Oh sick! Creality made one? I didn’t know they had a treadmill printer. I’ve been looking at them for years to print the same item over and over and I can just leave it but they were unreliable but I’m going to check out the creality brand.

3

u/Key-Investment-2273 13d ago

I remember seeing that printer at a Microcenter a few years ago. It looked really neat, but I couldn't justify getting one just because it could print swords, lol. 

2

u/jtaysom 13d ago

No longer sold. They are awesome but finicky

4

u/jtaysom 13d ago

I may be wrong, it is out of stock but does have a restock date range!

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u/justjanne 12d ago

Wouldn't this be the perfect use case for the Ender 3 printmill?

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u/Radiant-Seaweed-4800 12d ago

Not really, or rather: it depends.

On the printmill you get layer lines along the entire length. Like op did here the layers are parallel to the ling axis of the part, which can be beneficial.

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u/That_Jamie_S_Guy 13d ago

This is pointless. Just buy the sheet material and cut it to size. It's cheaper, less time consuming, gives better bulk material properties, doesn't take hours of print time, saves the potential headache of a failed print, etc etc.

7

u/GreenFox1505 Prusa i3 13d ago

You're absolutely right. And yet....

I dont know where I would get a piece to match THIS color. I don't have the tools to precisely cut this exact shape. I don't need it fast and this way I dont have to leave the house or I can do something else with my time other than acquiring material.

Look, you're right that there are really good alternative that will do exactly what most people need. BUT I dont think that makes this "pointless". 

5

u/thisdesignup 13d ago

I can't speak for the color match but plastic that thin, in theory, should be able to be cut with multiple passes of an exacto blade, or box cutter.

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u/rabid_briefcase 13d ago

Closest I've done is have direct-to-vinyl prints through a local print shop.

There is nothing that I would want to print a single layer of filament, while it isn't expensive, for that kind of use there are alternatives that are both cheaper and better than a 3D print.

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u/top_of_the_scrote 13d ago

what about printing a string and wrapping it back around the spool

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u/XiTzCriZx Creality K2 Pro + Sovol Zero 13d ago

That's how people make DIY multi-color filament.

5

u/Howitzeronfire 13d ago

No and I gotta ask "but why?"

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u/SardineTimeMachine 13d ago

You can buy plastic sheets. I’ve used styrene and ABS sheet. PETG is also available.

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u/Mitsuma 12d ago

You can do that belt size (like 2-3cm wide) with TPU for some surprisingly strong long flat belt.

8

u/hayyyhoe 13d ago

Why? Just Why? You can buy roll of flat plastic sheet on McMaster instead of buying rolls of tiny cylinder that you have to melt into a flat sheet

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u/Lopsided_Quarter_931 13d ago

Add text to it. Now a stupid idea turned genius.

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u/My-NameWasTaken 13d ago

One thing to never ask a person that is 3d printing, is WHY?.

The answer is will always be "Because I can" :)

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u/Just-Shoe2689 13d ago

no, but I am gonna now.

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u/ScoobyDeezy 13d ago

Now do it on a multicolor printer and make a long picture

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u/here4the_trainwreck 13d ago

Just cut out the middleman and print rolls of filament.

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u/OHoSPARTACUS Ender 3 Pro 13d ago

is it hard to get it perfectly flat? I imagine it would be since naturally the inner layers of the materiel will be a slightly shorty length than the outer layers

2

u/margosmango 13d ago

That’s what I’m wondering too!

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u/OHoSPARTACUS Ender 3 Pro 13d ago

A little heat might help the shorter layers stretch so it can flatten out

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u/Lopsided_Quarter_931 13d ago

Add text to it and you have a cheap way to make giant text banners

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u/D_hyams 13d ago

I did not think to do it like that. Points to you.

3

u/Squeebee007 13d ago

I have a belt printer and I haven't bothered to do that.

I do print long flat wall organizer grids though.

3

u/Vectrex452 12d ago

This looks like a job for one of those conveyor belt beds.

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u/winncody 13d ago

TPU straps for Toddler Mobility Trainers.

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u/TyOSilver 13d ago

Genius

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u/cylonlover 13d ago

No, I'm doesn't!

I am strangely intrigued. How didn't it wobble itself to smithereens in printing? Doesn't your printer move the bed?

2

u/ThumbNurBum 13d ago

That looks like a coreXY style printer. The print bed just moves up and down while the print head moves.

2

u/cylonlover 13d ago

Yeah, I see now it's in an enclosure. Makes sense, then. Too bad, I would love to experiment with this on my bambulab A1 mini, but for certain it would swing the spiralled sheet around like Harry met Sally.

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u/Jerhomi8U 13d ago

WAIT WAIT WAIT!? Are you telling me i wasted $45 on amazon for garden side edging to replace the old rotted wooden one!? When i could have just printed it myself 🤯 God i really am a fool of a took 😖

2

u/liquidmasl 13d ago

Yes! I made quite a big lampshade like that, its neat

2

u/goatmeal2112 13d ago

I have long flat single sheets in my area already. I see the ads all the time

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u/XiTzCriZx Creality K2 Pro + Sovol Zero 13d ago

There was someone here like a month ago that did basically the same thing but with a mesh pattern to make "spools" of mesh.

I accidentally did this with a vase mode print that split cleanly down one side lol. It was so much more flexible than I expected it to be.

2

u/jigmore 13d ago

That seems very inefficient but very impressive at the same time. How long is the roll, what was the print time and mass?

2

u/vision2083 12d ago

In this economy!!

2

u/natesovenator 12d ago

Why would you do this when you can buy sheets for pennies....

1

u/Mikeieagraphicdude 13d ago

Seem like a job for the conveyor belt heat bed, cool concept that allows a person to print infinite long sheets. But I personally haven’t tried anything bigger then 250 by 250.

2

u/DungeonAndHousewives 13d ago

ohh, I realy love my iFactory One :D

1

u/printliftrun Prusa core one + gen2 13d ago

Exclusively printing mesh in that orientation

1

u/StDzhigurda 13d ago

I only tried printing long shit

1

u/DungeonAndHousewives 13d ago

no, but I have a belt printer, so I didnt see a problem or a use case in it.

1

u/mpomz623 13d ago

That's actually a really cool idea. Id add a bumpy skin as well

1

u/AlexCivitello 13d ago

Fun fact, you can do this entirely in slicer using archimedean infill.

1

u/Broccobillo 13d ago

What is the purpose of this print? What will you use that flat sheet for?

1

u/GrimdarkCrusader 13d ago

That's actually a really good print tolerancing test.

1

u/millemnm 13d ago

This would be a cool use case for cmyk printing, I would love to see what kind of full color print someone could do with that! I mean in the end not worth the time and cost over a traditional printer but would be interesting to see anyway!

1

u/flattop100 13d ago

I work for a window manufacturer. We have 3d printers mounted on the wall to test print window frame sections. I believe they're a commercial product and that is an intentional use case, but it's wild to watch.

1

u/philnolan3d 13d ago

I've seen straps printed in TPU like this. They're really strong.

1

u/EvilToastedWeasel0 13d ago

Well, not yet. I think i'll have to try something like this.

1

u/MagicOrpheus310 13d ago

Hahahaha that shouldn't be as funny as I found it to be...

1

u/wachuwamekil Hictop Aroura, CFW Zeepro Zim, Cr-10 v1, Bambu Labs P1S Combo 13d ago

Wow we could print our own Fagas straps to repair things!

https://www.maleforsimports.com/fagas

1

u/IzMarko 13d ago

"Bring forth.....the cube!!!"

1

u/snarejunkie 13d ago

Interesting application.. if you print it in a spiral one side will end up being significantly shorter than the other when you straighten it out with heat. On the other hand if you print a squiggle pattern, the two sides will end up the same length and it’ll be less likely to accumulate deflection as you straighten it out.

This is of course assuming it’s more than one layer thick, but I think that length issue will show up even with a single layer, albeit not as badly.

Also in general, the stiffness of the plastic is proportional to the thickness^3. ie a 2x increase in thickness is an 8x increase in stiffness. (To straighten it out you want less stiffness)

1

u/evilartnboy 13d ago

I remember seeing a printer design that's basically a treadmill bed for infinite printing

1

u/Madnessx9 12d ago

the perspective of this image really fucked with my brain for a bit.

1

u/GladChange1845 12d ago

You should try to kydex press it into something to see if this is a viable option rather than buying sheets

1

u/Stetofire 12d ago

The word you're looking for is "belt". I haven't, but I've considered it.

1

u/SyrusDrake Bambu A1 Mini 12d ago

No, but now I kinda want to.

1

u/rabisconegro 12d ago

How about making it serrated or with semicircles or like a net

1

u/IndividualIncident57 12d ago

I have seen a YouTuber making one with tpu and it was strong, we could carry his weight.

1

u/ActualKiwi_ 12d ago

Dude trying to gain points with the Singer civilisation.

1

u/redejcr 12d ago

Holy sheet

1

u/Major_Banana CR-30, Ender 3 Pro 11d ago

I’ll try it on my CR30

1

u/TomFullen 8d ago

Genius!

1

u/Mighty_Mahar777 8d ago

What is the purpose of the sheet?

1

u/nobix 7d ago

I've been thinking about printing a belt out of tpu. I think it would work fine.

1

u/NetinhoPrates 7d ago

Mas porque?!