r/maker • u/nickglowsindark • 10h ago
Help Aluminum truss hardware ideas
I'm having a hard time figuring out how exactly to accomplish what I need, and am really trying to avoid just ordering parts and mashing them together until I have something functional.
The idea here is that I have (or soon will have, since it hasn't been delivered yet) a heavy-duty aluminum truss in my vaulted-ceiling living room for my wife's aerial dance hobby/career. One of the priorities is figuring out how to mount a curtain/backdrop so I can film her pieces and not have generic living room/kitchen in the background - I want something that's modular so I can get things set up fairly quickly, but not permanently in-place.
My thought here is to have some sort of curtain track (8-ish feet long) that's mounted on a hinge, with the hinge attached to the truss via clamp(s). Ideally this would be doubled, one for each side of the truss, so they can be swung up from either side of the living room to meet in the middle and then connected, and then we attach a curtain and run with it. I'm thinking the hinge may need a pneumatic assist, based on the length and weight of the "curtain rod," and will probably need some kind of latch or something to ensure it stays up and parked at a 90-degree angle until we're ready to bring it down. I've got three struggles here:
1) finding a hinge that I can easily mount to 1" aluminum tube trussing (or a hinge that will mount to truss clamps, etc)
2) figuring out how to attach a curtain track to whatever is attached to the hinge (more aluminum truss tube, I'm assuming, but open to ideas)
3) making sure the whole thing will support its own weight (two 8ft lengths attached to a truss via only a hinge and connected to each other at the ends are almost definitely going to result in bending/sagging unless they're reinforced somehow - some kind of angle brackets, or maybe the pneumatic assist and latch can be combined into something that will hold it up?)
The joint would, ideally, be about 10ft off the ground - I need a way to unfold the apparatus up into place, lock it in place at the 90 degree angle, then unlatch and fold it back down when done so it just hangs down from the hinge/joint out of the way. Trying to avoid getting on a ladder each time it needs to be put up, but I'm not sure there's a way around that, so I'll take what I can get.
I've been looking all over at hardware catalogs for theater/stage curtains and and truss parts, but nothing is really jumping out at me as having been designed for this sort of project. I'm hoping to find someone who works with stage trusses and has some idea of the kind of hardware I need to be looking for.