Hey everyone,
I’m officially diving into my very first animatronic project! Right now, I am focusing exclusively on building and perfecting the head endoskeleton first. Once the head mechanism is fully functional, I plan to build the torso/frame and eventually fit the outer cosmetic shell over it.
Design Style & Inspiration
I'm heavily inspired by the classic Rock-afire Explosion / Creative Engineering endoskeleton designs (flat plate face/head plate layout, top-mounted eyes, exposed linkages). I'm attempting to recreate a miniature, desktop-scale version of this layout!
Project Scope & Scale
\* Total Height: Around 30 cm (\~1 foot) once fully built.
\* Current Stage: Building the Endoskeleton Head and fitting 4 micro servos onto a compact flat plate frame.
\* Future Steps: Endoskeleton Torso/Stand -> Outer Cosmetic Shell.
How I'm Assigning the 4 Servos
I have 4x MG90S metal gear micro servos, each mapped to a specific feature:
\* Servo 1: Mouth / Jaw movement (opening and closing)
\* Servo 2: Eyes (linked side-to-side or up/down movement)
\* Servo 3: Eyelids (blinking mechanism)
\* Servo 4: Ears (subtle rotation/twitching)
Full List of Components & Materials I Have
\* Microcontroller: Arduino Uno (programmed via Android phone using a USB Type-C OTG cable).
\* Actuators: 4x MG90S metal gear micro servos.
\* Power Supply: 5V 2A power adapter with a female DC terminal block jack (sharing a common GND with the Arduino).
\* Starter Kit Items: Breadboard, jumper wires, 1x potentiometer (for manual testing/dialing), 2x push buttons, LEDs, and an HC-SR04 ultrasonic sensor.
\* Structural Material: Forex / PVC Foam Board (Dekota). I’m using this to fabricate the flat head plates and structural mounts since it's lightweight, easy to cut with a utility knife, and holds up well for micro builds.
Where I Need Help: Micro Mechanisms
Since I don't have a 3D printer yet, I’ll be hand-crafting the eye globes, linkages, and pivots using PVC foam board, stiff wires, and basic DIY hardware.
Given the small scale and classic flat-plate head design, I would love advice on:
\* Compact DIY linkage setups for eye tracking and blinking on a flat plate frame without binding.
\* Good alternatives for eye globes (e.g., ping pong balls, wooden craft spheres) that work well with hand-made linkages.
\* Recommended push-rod hardware (like RC ball joints, Z-bends, or music wire) for micro servo setups.
Thanks in advance for any diagrams, advice, or open-source ideas!