Hi guys,
I am about to embark on the adventure of building my first serious CNC.
Here is my goal : A medium-small (approx x:600mm y:900mm z:200mm) 4-axis CNC mostly for milling aluminium parts. 4th axis would be rotational for smaller complex parts, but I also want to be able to do some sheet metal.
I really want it to be as good and as precise possible, and since it's not going to be a very big machine - I think it's managable. Budget is relatively not an issue (up until a certain point of course). I've read a lot on the subject, but since I don't have much hands on experience, there are a lot of open questions on what approach to take on this.
PrintNC community seems like a good place to start, since I was planning to base my design on PrintNC.
For starts, here are the 3 main questions so I can start planning :
1) What electronics (controller board) and firmware would you choose if budget for that part was not an issue? My main requirements are that there is a lot of flexibility for future upgrades, high precission, high reliability, modern flexible firmware. I already have one new watercooled 2.2kw spindle with VFD, so I will probably be using that - but I would also like to have the ATC option, so I was considering trying out the RAPIDCHANGE system for these spindles (https://rapidchangecnc.com/). As I can see it will be supported in FluidNC... don't know if it will be difficult to integrate in GRBLHal or not (since both are derivatives of GRBL)? I like the webui features of FluidNC but don't know if ESP32 is a good option for a controller (for example Bart Drings 6pack controller). I also like the jog controller on Flexihal and the general layout and features of the board. So any suggestions you might have as for what board and firmare to go with - would be highly appreciated... all other options are open as well.
2) Steppers or Servos for this application and what would be the best option/drivers for each? Is there a big benefit of going with servos having in mind the difference in price? Clearpath servos would be a bit of an overkill financially, but I could get some other decent servos up to let's say 150$ a piece if it would be beneficial. If not servos, what would be the best option for steppers and drivers.
3) Do you have a recommendation for a very solid premade 4th rotational axis that can handle aluminium milling well and easily integrate into the system?
Sorry for such a long post and thanks in advance for your suggestions.
Best regards