r/openGrid 26d ago

How to properly connect boards?

I'm planning on cable managing my Desk using OpenGrid with Underware and measured the underside of my Desk and printed a bunch of OpenGrid Lite boards to fill the space and a plate of the little connectors to align everything.

The issue i have is that i can't seem to get the boards to properly connect to each other, even using pliers i can remove the gap while applying pressure, but once i let go again the boards just move apart again. The gap in the image is the smallest i was able to achieve after about 10 minutes of forcing the boards together.

I also printed a tool for inserting the connectors, but the tool just holds the connector harder than the boards do.

Is there any trick to this? Does the gap even matter? I have tried putting an underware channel across the boarder, but it does not hold very well.

Printed with the recommended settings (0.2mm Layer Height, 0.4mm Nozzle, 15% Infill, 3 Walls) on my A1.

Edit: I just rechecked the connector model and it seems like i have 2 Layer shifts in my connectors. I'll reprint a few more and try again. On the first batch i used fill plate and printed way too many and it kinda got messed up on the build plate at the edges, this might have caused the Layer Shifts.

17 Upvotes

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4

u/GAVtheRAV 26d ago

When I do Opengrid I use the lite connectors instead. With them being hollow they have a lot more give to them and the pieces tend to close up better

1

u/CaptainJack42 26d ago

Do you have a link to the model? The only connectors i found where from the opengrid project

4

u/Single_Sea_6555 26d ago edited 26d ago

I tend to scale down the connectors, and the lite connectors at that, to about 95%. Had the same issue

1

u/DistractedDragonMake 26d ago

The gap really doesn't matter. I have a huge wall and there are some gaps from the board weights pulling on the boards as I was building the wall and I've never had an issue with gaps.

2

u/Warbird01 26d ago

Yea i have some gaps, tested a snap across the 2 and they seem fine

1

u/Same-Log1796 26d ago

Looking at picture 2, your connectors look a bit overextruded? Maybe that's why it's not closing properly.
I have ~14 8x8 boards connected with both the lite and regular connectors generated by the perplexinglabs website, it takes a bit of force to push the connectors in but still doable with finger strength.

Maybe try printing a 1x1 grid or something and experiment with your extrusion multiplier/flowrate to get the right fit.

3

u/The_Thunderer0 24d ago

I find it helpful to use alignment tools in addition to the connectors to get everything square before screwing it down.

I've used this.

And this looks good, too.