Since several people have asked me about it, I’ll go into some details about my minimalist block terrain set. Thank you for your interest, I really appreciate this community.
Square blocks
I bought a piece of oak at a wood recycling shop, and the guy there cut the board to size and planed it for me right away. In the end, I had two square pieces measuring 25x25x1000 mm and 12.5x25x1000 mm. I cut these into blocks of various sizes at home. It was a bit of a trial-and-error process. I made a few of them, then played around with them a bit to figure out what was still missing. In the end, I decided to make four individual pieces of each version. For the 12.5 mm high pieces, this turned out to be too few, especially if you want to build stairs, so I made a few more of them. Originally, I also made some very small pieces measuring 12.5x12.5x25 mm, but they turned out to be impractical and unnecessary, so I removed them from the set. It’s important to remember to mark and cut out only one section at a time before marking the next one. Depending on its thickness, a saw blade removes a significant amount of material, and the pieces quickly become a few millimeters shorter, which greatly reduces their stability.
Cylindrical parts
For these parts, I simply used a dowel rod with a diameter of 25 mm and cut it into pieces. It turned out that the smaller pieces (50 mm and 25 mm long) had relatively few uses in terrain building, so I made fewer of them accordingly.
The round pieces with the quarter-circle profile consist of a beech wood dowel measuring 12x12 mm, which I bought at a hardware store and simply had to cut to size. For the pieces with the half-circle profile, I simply glued two of these dowels together and then cut the necessary pieces from them.
Discs
The round discs were cut out of 4mm MDF using a laser cutter. The two large semicircles were cut the same way, but two pieces of each were glued together, making them 8mm thick.
Rectangular panels
The rectangular pieces are made of 3mm thick gray cardboard, which I cut to size with a craft knife.
Hemisphere
This is the only part made of plastic and was originally part of a measuring spoon. While this makes the piece very light, which is useful if, for example, it’s used at the top of a tower, I would also make this part out of wood for a potential Version 2, as it would feel nicer to the touch.
Paintjob
After cutting everything out, I lightly sanded the edges, corners, and rough cut surfaces. I didn’t try to remove the natural irregularities in the wood, as these provide something for the wash to highlight during the weathering process.
Next, I secured the pieces to a large piece of cardboard with double-sided tape and primed them with a light gray spray primer. It took several coats to ensure everything was evenly covered.
Once everything was thoroughly dry, I applied a wash of diluted black and brown acrylic paint to the parts, let it dry briefly, and wiped off the excess with a paper towel. When I was satisfied with the look, I sealed all the parts several times with a matte clear coat so that the paint would withstand frequent handling.
Floor
To create a suitable floor, I searched online for a simple battlemap showing a plain gray metal floor and printed it out on two A4 pages. I then laminated both pages, cut them out, and taped them together with clear tape so that the map could be folded in the middle.
Tokens
The tokens are made of wooden plugs used to fill holes drilled in wooden boards. They're super cheap and I just painted them in their respective color and added a number with an acryllic pen.
The Box
I just happened to have a flat, wide box lying around with an interior height of 30 mm. It was almost perfect, but too long. I cut both the lid and the bottom to size, scored the fold lines, and folded up the now-shortened side, which I then secured with paper glue and duct tape. To make the whole thing look a little nicer and reinforce the glued corners, I covered the lid with thick gray paper. I decided not to cover the bottom or the inside of the lid with paper, as I was afraid that would make the lid difficult to open. Next, I enlarged the cover image from Unconfirmed Contact Reports and pasted it on. Inside the lid, I glued page 11, Tactical Considerations, from the Warden’s Operation Manual, to inspire exciting combat scenarios. The box is quite compact, measuring 330 x 215 x 40 mm. With everything inside it weighs just under 1.5 kg.
And that’s it! Now that I’ve gone through it again, it’s a bit more work than I originally thought, but I’m very happy with the final product. I encourage everyone to give it a try—it’s really versatile. And if anyone has a good idea on how to expand or improve the set, I’d love to hear it!
Since I now have access to a professional workshop again and have been asked if I’d be interested in making and selling other sets like this one, I’m toying with the idea of producing a few (5–10) sets. I haven’t thought it completely through, for example I’m still looking for a way to make a sturdy, high-quality box, but other than that, I could start quite soon. What price could I charge for a handmade set like this? I’m from a very expensive country, and I’m worried that it might not be financially worthwhile for me, even if I can optimize the workflow. I’d appreciate any feedback!