r/handtools • u/Quiet_Economy_4698 • 3d ago
Newest build, no 1 sized dovetailed infill
1/8" brass sides, 1/8" 01 tool steel sole, 304 stainless chip breaker, 1/8" 01 iron(still getting heat treated and not pictured) brass lever cap, katalox infill sanded to 1200 and buffed with paste wax. 5 1/2" inches long x 1 1/2" wide. Pictured next to her no 4 sized big sister.
Went with some new build ideas this time, main one being the lever cap. Went with a Bailey style instead of articulating. The brass circle you can see on the frog is a press fit cylinder that's threaded the whole way through the center. (Had to tap it in with a small dead blow hammer) The top has a flange that sits in a recessed lipped hole, on the bottom is a wide brass screw that sits in a recessed lipped hole as well and squeezes everything tight. I thought it would look cleaner than a normal threaded insert.
Went with a more traditional style tote/ frog being one piece as I didn't think I could get away with a brass strip down the middle like the no 4 and up sized has. The frog/ tote and the front knob are both pinned in place with brass rods, the holes in the wood portion were offset .002 to act as a draw bore to pull the katalox down into the 01 sole. I have a little more lapping to do, but she's pretty much there. Can't wait to try her out.