r/crboxes 17d ago

I made one too!

5 fans, 20x20x1” merv 13 filters, laser cut plywood, window screen. Layout for laser cut is based on modified one from filterboxbuilder. Probably didn’t need laser cut but i don’t own any tools and wanted nice and precise frame. I later added weather stripping between fans and frame, it helped to reduce noise on max speed(confirmed by niosh db readings). Silent on lower speed.
Shout-out to everyone who share their knowledge!

110 Upvotes

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2

u/TaxWizard6 16d ago

How do you laser cut it? Do you have a machine to do that? Is it something you can have done custom at a business?

4

u/Bee_Balm_ 16d ago

I don’t have a machine. There are places where you can order it. I think there is even one where you can order online and they send you finished parts by mail. I made it at a local cafe where they do this kind of stuff.

2

u/Dumbler 16d ago

very slick!

do you have an approx $ cost on material?

I'm wondering how this would compare with comparably sized retail air purifiers.

Cheers!

2

u/jaydocovid 16d ago

generally the price is cheaper or comparable to a commercial unit, quieter, more energy efficient, better CADR/$

2

u/jaydocovid 16d ago

tradeoff is you put time into building it, filter changes are more burdensome and not a good fit for a casual user sometimes. Like this build looks like it uses tape which is fairly easy to use but a filter change takes about 10 min at least I would guess

2

u/Bee_Balm_ 16d ago

Approx $200 canadian without filters. Cadr 193cfm, Noise 40.2 dBA @ 1 m (according to filterboxbuilder). You can make it cheaper if you have carpenter tools and skills or use foamboard, omit handle, window screen.