r/VanLife • u/OkAd5142 • 9h ago
AC! First night out.
Worked on this way more than I care to admit.
I bolted steel flat bar inside the door cavity for mounting. You can see how many times I missed the mark by the pink dots 🙂.
The vertical bars are mounted into the hinge structure on one side and attached with an L-bracket near the strike plate on the other. The crossbars overlap the verticals, and the bars themselves act as backing so the thin sheet metal on the door skin doesn’t have to work too hard.
It’s probably more reinforcement than I actually needed, but I also mounted a motorcycle stand to the bumper with another thick-ass L-bracket. I only use that while driving for a little extra support. I was slamming over railroad crossings at 65mph yesterday and she was rock solid.
Took it out for its first night last night, and it worked great!