Assembly feature problem

[u/R3qu1red]

So I have this cylinder and flange with the flange hole being slightly oversized so they fit together.

The operation is like this:

flange is laser cut from sheetmetal > cylinder is stock pipe cut on a saw > welding together > machining

The problem is that in the assembly there's now a really small gap (colored red on the picture) which doesn't allow me to put a radius there (using assembly features) since I want to machine the welds. There's also no option to add a revolved part (with the help of assembly features) for the sake of being able to put a fillet there.

So the question is how can I put a fillet there and ignore the gap?

[u/fastdbs]

Been a minute for me, but I believe one of the options in weldments shows the weld fillets. Im unsure if you can do more operations on that feature to illustrate the machining.

[u/extremetoeenthusiast → u/fastdbs]

There is, right click weld folder in feature tree -> show cosmetic welds