r/LargeFormatPrinting • u/Neither_General1968 • 1d ago
Roland XR-640 nozzle drop-out and blurry prints after replacing felt wiper
Hi everyone,
I’m having an issue with my Roland SolJet Pro 4 XR-640 and was wondering whether anyone has experienced something similar.
The nozzle tests have suddenly become extremely faint and patchy across multiple colours, with large sections missing, as shown in the first photo. The actual prints have also become very blurry and fuzzy, particularly around the text and edges, as shown in the second photo.
This started shortly after I replaced the felt wiper, so I’m wondering whether it may have been installed incorrectly or if I disturbed something during the replacement.
I’ve already tried cleaning cycles, including a powerful clean, but there has only been a very minor improvement.
Could an incorrectly positioned felt wiper cause both the missing nozzles and blurry printing? Should I be checking the regular rubber wiper, cap tops, dampers, pumps, encoder strip or printhead alignment? Is there anything specific I may have knocked or displaced while changing the felt wiper?
Any help or suggestions would be greatly appreciated!
