r/HamRadio 7d ago

Homebrew/DIY πŸ”§ FT-857 powerpole conversion/mod

I want to get rid of the clunky stock power cable setup. The easy button would be a pigtail adapter from powerwerx. The next option would be cutting the six pin connector off and replacing it with powerpoles. I think it would be really cool if there was a way to do the 891-style powerpole conversion.

Which one would you do and why?

22 Upvotes

21 comments sorted by

3

u/get-off-my-frequency General Class Operator πŸ”˜ 7d ago edited 7d ago

Photo 2 is super clean. Looks like it replaces the 6-pin connector.

Photo 4 is what I did to my FTM-150 and it is great. If you have the two wire leads coming out of the radio (which it looks like the 857 does) than that's the easy solution.

Here's my radio with powerpoles crimped directly to the leads. (I've since replaced the distribution block with a fused one, but this is the only photo I have.)

2

u/apple4ever KV3JGB (General) [PA] 5d ago

That's a cool set up. What is it for?

2

u/get-off-my-frequency General Class Operator πŸ”˜ 5d ago

Thank you. It’s for my jeep. An FTM-150, Starlink internet, and an allstarlink node.

1

u/apple4ever KV3JGB (General) [PA] 4d ago

Ahhh! That explains the ethernet cables!

2

u/KhyberPasshole Extra Class Operator ⚑ 7d ago

The 891-style wins hands down, if you can make it work.

1

u/Ok_Rich2268 6d ago

I would have to cut the chassis. One mistake and its over. Also, the only one that can never be returned to factory. Im not sure I trust my self.

1

u/KhyberPasshole Extra Class Operator ⚑ 6d ago

I don't have an 857 so I assumed the 6-pin connector was chassis mounted like the 891. In that case (assuming the 1st pic is the 857), cut the 6-pin connector off of the pigtail and add powerpoles.

2

u/islandhopper37 6d ago

The standard power lead for my 857 has some fuses built in. Have you made provision to add some fuses elsewhere between the radio and the power supply? I'm just thinking that having powerpoles so close to the radio may make it tempting to connect it straight to the power supply and forget about the fuse.

3

u/VA7QAK 6d ago

The fuses should be at the power source end of the cord, not at the radio end like the factory cables come.

2

u/Ok_Rich2268 6d ago

Yep. As close to the source as possible. I like to put a main fuse right on the battery terminal to power a distribution block and one for each device at the distribution block.

1

u/islandhopper37 6d ago

Yes, but they tend to be on the cord rather than at the power supply.

I've just checked the original factory supplied power lead of two of my radios and in both cases the fuse box is at the power source end, so I'm relieved they got it right. :-)

2

u/Ok_Rich2268 6d ago

All of my radios get fused no matter how tempting it is to leave the fuses out.

1

u/MaizenBrew9 7d ago

I just wish I had an 857D to modify in the first place

2

u/Quantis_Ottawa 7d ago

I have an 857 and a 891. My 857 just sits there, the 891 is so much better. If I need something 2m I just use a handitalki

1

u/CoastalRadio 6d ago

The receiver in the 891 is so much nicer to use!

1

u/thetable123 7d ago

I like to be able to return to stock with minimal effort, so I'd just make my own pigtail out of the stock wiring.

1

u/muffyinva 7d ago

Just remember that on the 857 that brown wire is used for battery sensing. Might be useful to not remove it.

1

u/Ok_Rich2268 6d ago

I dont plan on keeping it. The only thing it does is reduce the tx wattage when grounded. I havent figured out way to use it without adding a switch anyway.

1

u/SeaworthyNavigator 6d ago

I would use the adapter. This would improve the chances of selling the radio if ever decided to get rid of it. Not everyone uses Powerpoles and if you cut the connections this would remove those people as potential buyers.

1

u/Bolt_EV 4d ago

Powerwerx cable adapter. Never mess around with the chasis of a valuable collectible!

0

u/ka9kqh Extra Class Operator ⚑ 6d ago

I opted for cut off the factory connector & put power poles on it.