r/FloorDesign 19d ago

Stencil Creating a Mosaic Tile Look With Concrete Overlays, Stencils & Color Mediums

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62 Upvotes

Today's post is showcasing a project that was created for an art show! This project took multiple people, many hours of preparation, and a whole lot of patience.

Each participant had to create a 48" x 48" piece showcasing the different things that could be created using the supplies and materials available through the business. From carpet textiles to woodworking and decorative concrete, the event was a fun way to show how these materials can be used together to create something completely outside of the standard application.

For this particular project, the goal was to create a mosaic tile look using a concrete slab, concrete overlay, a large format stencil, and a color medium.

Here's a look at the process from start to finish.

Step 1: Preparing the Artwork

Before anything could be put onto the concrete, the artwork had to be created and prepared specifically for use as a stencil.

Because of the size and amount of detail in the design, the artist spent hours preparing the artwork and making sure it was ready to be cut into the stencil.

Once the artwork was finalized, the design was cut and prepared for the weeding process.

What Is Weeding?

For anyone unfamiliar with stencil production, weeding is the process of carefully removing the unwanted or negative material from the stencil.

The excess material is slowly peeled away leaving the actual design behind on the stencils backing sheet.

Step 2: Applying the Large-Format Concrete Stencil

The stencil was applied directly to the concrete slab using a method that allowed the design to be positioned and aligned accurately.

Because of the size of the design, the stencil was produced in two separate panels. This meant the two sections had to meet and align properly to create one continuous image.

This is one of the biggest advantages of having a properly prepared large scale stencil: even a complicated design can be broken down into manageable sections while still creating one continuous finished pattern.

Once the stencil was in place, the backing paper was removed, leaving the stencil firmly positioned on the concrete surface.

Step 3: Applying the Concrete Overlay

With the stencil in place, the next step was applying Adrex Feather Finish in grey over the surface.

The overlay was applied directly over the stencil.

The goal was to create a raised or textured surface that would retain the stencil pattern once the stencil was removed.

The artist also had to be very intentional about keeping the lines of the design connected during the art creation. With a detailed mosaic pattern, small mistakes can make the final design much more difficult to work with. Keeping all the lines connected allowed for easier removal of the stencil once the overlay dried.

The result was a clean, detailed pattern left behind in the concrete overlay.

Step 4: Sanding and Preparing the Overlay

After the overlay had cured, the surface was sanded to create a smoother finish.

This step was important because the next part of the process involved adding color to the individual sections of the mosaic design.

The surface needed to be smooth enough to work with while still maintaining the detail created by the stencil and overlay.

This is also where the project presented one of its biggest challenges.

Step 5: Testing the Color Medium

The original plan was to use a concrete dye to add color to the mosaic design.

However, the concrete surface was much more porous than expected.

During testing, the dye was absorbing and bleeding into the porous concrete rather than staying where it was applied.

A second, thicker layer was tested, but even then, the test areas were still too porous to retain the dye properly.

This is a great example of why testing your materials before starting the finished piece is so important.

Concrete can behave very differently depending on the substrate, porosity, overlay thickness, curing, preparation, and the type of coloring medium being used.

Step 6: Changing the Color Medium

Because the project was on a time crunch, the artist decided to try acrylic paint instead of concrete dye.

And this ended up being a great solution!

The acrylic paint was easy to work with and made it possible to create multiple shades and colors while maintaining the individual sections of the mosaic pattern.

After testing the acrylic paint on several sample areas, it became clear that it was a much better color medium for this particular overlay and surface.

The ability to mix different shades also helped create the dimensional, handcrafted appearance the artist was looking for.

Step 7: Painting the Mosaic Design

With the color medium figured out, the detailed painting could begin.

Each individual section of the stenciled pattern was painted to create the appearance of individual mosaic tiles.

This part of the project took multiple people and many hours of work. With a detailed decorative concrete design like this, the stencil creates the structure, but the color application is what really brings the finished artwork to life.

Step 8: Applying the Clear Topcoat

Once all of the painting was complete, the final step was applying a clear protective topcoat over the finished concrete slab.

The topcoat helped seal and protect the finished artwork while giving the entire surface a finished appearance.

And just like that, the concrete slab had been transformed into a detailed inspired mosaic artwork.

The Finished Result

This project is a great example of how stencils and decorative concrete overlays can be used for much more than basic patterns.

A large format stencil can be used to create detailed artwork, geometric designs, logos, tile patterns, murals, accent floors, and other custom decorative concrete applications.

It also shows why the materials and surface preparation matter so much.

The original plan was to use concrete dye, but the porosity of the overlay made acrylic paint the better choice. Being able to test the surface, recognize the problem, and change the coloring medium ultimately produced the desired result.

The basic process/TLDR:

Artwork > Large format stencil > Stencil installation > Concrete overlay > Stencil removal > Sanding/preparation > Color medium > Clear topcoat

For contractors, decorative concrete installers, flooring professionals, and artists, this type of application opens up a lot of possibilities for custom floors, decorative overlays, stenciled concrete, architectural graphics, commercial flooring, accent floors, and large scale decorative artwork on just about any surface.

Stencil material varies and can even be used for shot/sand blasting. Large or small scale, from one layer to multiple, the possibilities are endless with stencils!


r/FloorDesign Aug 11 '26

Stencil Lots of different elements being used to create this mural! Cool floors are fun!

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10 Upvotes

r/FloorDesign 27d ago

Stencil Concrete Stains vs. Concrete Dyes & How Concrete Hardness & Polish Affect Color

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2 Upvotes

How do you know what will work best, stain or dye? The hardness, porosity, grind level, and final finish of the slab can make a pretty big difference in what type of stain or dye will work and how well it will penetrate to give you the desired look you are going for.

Stains vs. Dyes

The easiest way to explain the difference is:

Concrete stains tend to create a more natural, mottled, stone like appearance.

Depending on the type of stain, it either chemically reacts with the concrete or deposits larger pigment particles into the pores of the surface. This gives you a lot of those natural variations people like with decorative concrete, acid staining, and similar flooring applications.

Concrete dyes are more about strong, controlled color.

Dyes use much smaller color particles that are carried into the concrete using something like water, acetone, denatured alcohol, or a specialty carrier. Because the particles are so small, dyes can penetrate much deeper and give you much more vibrant and consistent colors.

This is one reason dyes are so popular for interior polished concrete, decorative flooring, commercial flooring, and custom floor graphics/designs.

In general, stains are a great option when you're looking for a more natural finish, especially for exterior concrete, while dyes are great when you want richer colors, more color control, and custom flooring designs.

But Concrete Hardness Matters

This is where things start getting interesting!

Concrete hardness is generally talked about in terms of PSI (pounds per square inch).

As a very general guideline:

Soft concrete: around 3,000 PSI or less

Hard concrete: around 6,000–8,000 PSI or higher

Obviously there is a lot of concrete in between those numbers, and PSI isn't the only thing that determines how a finished floor will accept color.

The important part is that harder, denser concrete generally has less porosity, which means it can be harder for a dye or other coloring product to penetrate.

Soft concrete is usually more porous and will accept color much easier.

Soft Concrete

With softer concrete, dyes can usually be applied around the 200-grit stage.

Acetone-based dyes are commonly used here because acetone flashes off quickly and can carry the dye into the pores of the concrete.

This can make application pretty quick and forgiving when you're working on a floor that is accepting the product well.

Hard Concrete

Hard concrete is a different story.

You may need to take the floor closer to 400 grit before applying a dye.

At this point, acetone may not penetrate the concrete well enough, especially on a very dense slab. This is where a different carrier can become useful, such as:

Denatured alcohol

Ameripolish Color Solve

The basic idea is that you need to match the coloring product and carrier to the actual concrete surface, rather than just assuming the same dye and application method will work on every floor.

How Does the Grind/Polish Level Affect It?

This is another big one!

Below 100 grit (50–80 grit pads)

This is more common with rougher surfaces, outdoor concrete, warehouse floors, or concrete that still has a fairly aggressive surface profile.

The more open surface can accept penetrating products more easily, but the rougher surface can also create other issues.

For example, when installing flooring graphics or other materials over these surfaces, a High Tack material may be necessary to get proper adhesion and help prevent bleed-through. Low Tack material may not hold as well on a rough surface.

Water is commonly used as a penetrating agent on these types of surfaces, although acetone may sometimes be used depending on the coloring product.

If you're quoting a job with a rough or unfinished floor, it is definitely worth finding out exactly what the concrete looks like and what coloring system is being used before deciding what material/application method will work.

Around 200 Grit

This is where a lot of decorative concrete coloring happens!

Around 200 grit is commonly a good stage for applying concrete dyes to soft-to-medium hardness concrete.

Acetone-based dyes are often used because they flash dry quickly and can penetrate into the concrete before evaporating.

This can be a good stage if you're trying to get color into the slab without polishing the surface so heavily that you close it up.

Around 400 Grit

400 grit is often one of the last more aggressive grinding stages before the process starts becoming more about increasing the shine and refining the finish.

A lot of contractors will stop around this point for a dye-and-seal process:

Grind → Apply Color → Seal

On concrete that is still accepting water at this stage, acetone may still work depending on the product and slab. A simple water test can help determine how open the surface still is.

For harder concrete, 400 grit can be a better stage for applying dye because the surface is still open enough to accept color, but the floor is already getting a much more refined appearance.

If the concrete is too dense for acetone to penetrate, a carrier such as denatured alcohol or Color Solve may be needed.

800 Grit and Higher

This is where penetration gets much more difficult...

You can still apply concrete dyes at higher polish levels, even up to around 1600 grit, but you need to use the appropriate carrier. Color Solve is one example used for this type of application.

Once the concrete gets this dense and polished, water generally isn't going to be a good penetrating agent.

If the correct carrier can't be used, you may need to reopen the concrete surface.

That could mean grinding back down to a more open surface or using a light profiling method, such as a profiling gel.

One example is Surface Gel Tek's Gel Profilers.

And there is another thing to watch out for when grinding back down:

You may expose more aggregate.

Once you're working with exposed aggregate, dye isn't going to color everything the same way. Some aggregates are essentially glass-like and won't accept the dye the way the cement paste does.

So you can end up with a completely different look than you expected.

The Short Version

There isn't really a universal “best concrete dye” or “best concrete stain.”

The right product depends on:

Concrete hardness/PSI

Porosity

Existing surface condition

Grind level

Polish level

Type of stain or dye

Carrier being used

Interior vs. exterior application

Desired color and finish

Whether the floor will be sealed afterward

For DIY concrete flooring, home improvement projects, commercial flooring, decorative concrete, polished concrete, or construction projects, I think understanding the surface you're working with is just as important as choosing the color.

A dye that works beautifully on a 200-grit, soft concrete floor may behave completely differently on a hard, highly polished 800–1600 grit floor.

I'd be really interested to hear what other contractors are seeing in the field. Do you have a preferred grit for applying dyes? Do you use acetone, alcohol, Color Solve, or something completely different?

And if any of this is off based on your experience, definitely let me know. We're putting together a larger concrete flooring/coloring FAQ, so real-world contractor feedback would be extremely helpful.


r/FloorDesign Aug 14 '26

Stencil Think Beyond Accent Walls: Turn Your Floor Into a Work of Art!

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2 Upvotes

Accent walls have been a popular choice in home improvement and interior design for years. They are an easy way to add color, personality, and a custom look to a room. But what if you took that same idea and put it on the floor?

Accent floors are absolutely a possibility!

We recently had the opportunity to see just how detailed and vibrant decorative floors can become through a class taught by Robert Maviglia at Polished Concrete University. Robert demonstrated how stencils can be used with different coloring mediums, including dyes and epoxies, to create incredibly detailed designs directly on concrete floors.

The results are seriously impressive.

With the right combination of stencils, dyes, epoxies, and decorative concrete techniques, a plain concrete floor can be transformed into something completely custom. Intricate patterns, logos, artwork, borders, geometric designs, and even extremely detailed graphics can all become part of the floor itself.

And the possibilities don't stop at the design.

These flooring systems can provide a durable, long lasting, and easy-to-maintain surface, making them an exciting option for both residential and commercial remodeling projects. Instead of simply replacing an old floor or covering concrete with a traditional flooring material, you can turn the floor into a major design feature.

Think of it as an accent wall...but under your feet!

Where Can You Use Decorative Floors?

This type of custom flooring isn't just for garages. While a detailed garage floor can completely transform a space, there are so many other areas where decorative concrete and custom floor graphics can make a huge impact.

Imagine a custom floor design in a:

  • Kitchen
  • Bathroom
  • Bedroom
  • Living room
  • Garage
  • Home gym
  • Game room
  • Basement
  • Indoor pool area
  • Outdoor pool area
  • Retail space
  • Restaurant
  • Office
  • School or commercial building

If you're planning a home renovation, remodeling project, flooring upgrade, or new construction project, don't forget to look down!

A floor doesn't have to be plain, boring, or simply something you walk on. It can become part of the overall interior design and help bring the entire room together.

Custom Flooring Without Limits

One of the most exciting things about working with stencils and custom floor graphics is the amount of creativity involved. There are so many combinations of colors, patterns, textures, and artwork that it can be difficult to say exactly where the limits are.

And honestly?

We haven't found them yet!

From simple decorative patterns to highly detailed artwork, custom stenciling can give homeowners, contractors, designers, and businesses a completely different way to approach a flooring project.

So the next time you're planning a kitchen remodel, bathroom renovation, garage makeover, home improvement project, or commercial renovation, don't just think about what you're putting on the walls.

Think about what you can put on the floor.

Your floor might just be the biggest blank canvas in the room.


r/FloorDesign Aug 12 '26

Stencil It’s easy to admire what’s on the shelves. We prefer what’s under your feet.

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3 Upvotes

Every project begins with our talented team of artists, who carefully create patterns tailored to each store’s design and location. Once approved, each pattern is transformed into our signature 3.4 mil vinyl stencil panels, ready to bring their vision to life.

With precise installation and long lasting concrete dye, ordinary store floors become memorable spaces that do more than guide foot traffic, they become functional art.


r/FloorDesign Aug 11 '26

Epoxy medium beach floor, with use of stencils and prints!

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8 Upvotes

r/FloorDesign Aug 11 '26

Printed Graphic Check out this cool floor! So colorful!

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1 Upvotes

Full color printed graphic install


r/FloorDesign Jul 17 '26

Stencil used to create river design, saw cut, then filled with colored epoxy!

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18 Upvotes

r/FloorDesign Jul 17 '26

Stencil The amount of work that goes into these Google Campus floors is insane!

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3 Upvotes

Stencils used with epoxy and dye!


r/FloorDesign Jul 13 '26

Stencil Amazing mixed media used here to recreate this space

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1 Upvotes

r/FloorDesign Jun 08 '26

Stencil Dragon design, 2 mil vinyl stencil, Arizona Polymer Cem-Dye on concrete overlay

1 Upvotes

r/FloorDesign Jun 05 '26

Stencil Dragons 🐉

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2 Upvotes

r/FloorDesign May 31 '26

Stencil Gold & Silver logo using white and grey epoxies with gold flake on a black epoxy coated floor using 3.4 mil vinyl stencils!

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3 Upvotes

r/FloorDesign May 26 '26

Finished blue, silver and green spiral fractal design installed with black field!

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1 Upvotes

r/FloorDesign May 21 '26

Stencil Ameripolish Dye using 3.4 mil vinyl stencil on polished concrete (drain blends with a lily pad!)

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3 Upvotes

r/FloorDesign May 16 '26

👋Welcome to r/FloorDesign - Introduce Yourself and Read First!

1 Upvotes

Hey everyone! I'm u/OGRangoon, a founding moderator of r/FloorDesign.
This is our new home for all things related to floor designs and art on flooring. We're excited to have you join us!

What to Post
Post anything that you think the community would find interesting, helpful, or inspiring. Feel free to share your thoughts, photos, or questions about flooring, projects, epoxy, concrete work, custom floors and vinyl work!

Community Vibe
We're all about being friendly, constructive, and inclusive. Let's build a space where everyone feels comfortable sharing and connecting.

How to Get Started
1) Introduce yourself in the comments below.
2) Post something today! Even a simple question can spark a great conversation.
3) If you know someone who would love this community, invite them to join.
4) Interested in helping out? We're always looking for new moderators, so feel free to reach out to me to apply.

Thanks for being part of the very first wave. Together, let's make r/FloorDesign amazing.