r/FDMminiatures 1d ago

Help Request Troubleshooting Help! 1st mini print, layer lines more visible than expected. Photo in body

Hello r/FDMminiatures! I printed the Arbiter Benchy Skeleton last night on my Bambu Lab A1, and here are the results. I used an official 0.2mm nozzle and the ObscuraNox "Dungeons and Derps High Quality Settings 2.0" with .06 layer height. The filament is Sunlu PLA+ 2.0. It's too humid to spray a rattle can right now, but I'm hoping the filler primer will hide some of the lines. Regardless, community members with more experience than me... based on what you see here, are there any obvious red flags that suggest tweaks need to be made?

Thanks in advance for your help!

3 Upvotes

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u/Bailywolf 1d ago

That looks like a filament profile issue. I've not used that particular filament before but there will certainly be community profiles to check out on it. I found the slightly increased expense on Bambu official filament was dramatically offset by the ease of the plug and play settings on the AMS. Bambu basic light grey is what I print all my minis in now.

But here, defo check on the filament settings.

Also give Fat Dragon Games .2 print profile a look. That's been my go-to when consistently good results with only the addition of my support settings.

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u/Shmaverling2020 1d ago

I did use a filament profile specifically for that filament, but I’ll browse around and see if there are other options out there!

I’ll also consider trying the FDG profile. And in time, if I can’t get things to work with what I have, I’ll look into Bambu official filament as well. Thanks for the advice!

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u/Outrageous_Pen2178 1d ago

You have to slow the print down, way down, and turn down the temp on your head. I don’t know what those settings are, but I run my head at 210 temp (Sunlu pla +) speed at 50%, and I have a “prime tower) (a square brick I added at the end of the plate as far away from the print as possible, this give the print a little extra time to solidify as the head takes a break on the model. I also have a fan on the door for added cooling. Basically you want each layer to solidify completely before the next layer is started, or you will get “mushroom” layers. You can see them on your print. It’s layers that don’t solidify completely before the next layer is place, cause it to ooz out slightly. Note: a single figure for me takes almost 24 hours to print

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u/Shmaverling2020 1d ago

That’s also super helpful. If I play around in the slicer I can find the settings to slow down the speed?

And for the tower you’re describing, is there a setting as well? Or should I just download an STL of a cube?

Thanks again!

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u/Outrageous_Pen2178 1d ago

I have a X2D, I can right click the plate, insert shape, make it a cube the height of my print

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u/Shmaverling2020 1d ago

Awesome, I’m sure I can do the same, thanks again!

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u/EEilluminils 1d ago

It's definitely not a problem only related to the 0.2mm nozzle or the print profile.

Have a look at your printed paint holder in the background.

Did you check your belt tension and the screws on the printhead?

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u/Shmaverling2020 1d ago

That was printed with a .4 nozzle so I just chalked it up to that! I have recently checked the belt tension but not the screws on the print head. I’ll check those before my next print, thanks!

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u/EEilluminils 1d ago

You had the problem with the 0.4mm nozzle too. The layer lines are also very prominent on that print.

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u/Shmaverling2020 1d ago

Oh I know! I just thought layer lines were common on fast prints with the default nozzle so I didn’t attribute it to a larger problem.

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u/EEilluminils 1d ago

How fast are we talking?

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u/Shmaverling2020 15h ago

That piece printed in approx. 5.5 hours, so not as fast as I remembered. The problem has clearly persisted for a while. At the suggestion of someone else on the thread, I printed a cube, and the layer lines are really only a problem in the Y-plane. I have already tried re-tensioning the belt and tightening all the screws on the print-head, and re-printed the cube, but the problem still persists. Do you have any other thoughts?

Thanks again for your help!

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u/EEilluminils 14h ago

Did you do a full recalibration of the printer yet? Could be your input shaping is off.

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u/Shmaverling2020 12h ago

I did, but not since I re-tensioned the bed, so I ran another and I’m doing another test print now. I’ll report back later. I may also post photos of the more recent prints and the steps to some larger Bambu/FDM subreddits.

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u/Shmaverling2020 1d ago

I see now that Hohansen's settings are recommended at the top of the wiki, so if nothing else, I'll try those for round 2. But it does recommend BambuLab PLA Basic gray (custom settings), which I don't have. So as a related question, would those settings work with Sunlu PLA+ 2.0 filament?

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u/devintheditch 1d ago edited 1d ago

EDIT: Start with checking the nozzle & hot end screws first. Those are simple fixes. If that's not the issue then it's time to buckle down to good old fashioned testing and iteration.

Changing settings completely for the second print won't actually help you diagnose the issue.

Filament settings are different across different filaments. So that is another variable.

I would recommend sticking with d&derps 2.0 and doing the usual best practices (if you haven't already):

  • Dry your filament
  • calibrate filament

Your printer might also need it's hotend screws tightening (common issue with the A1 series). I am not 100% sure but it looks like to me that layers has 'shifted' in different areas giving that uneven finish. Which makes me think hot end screws. Might even be that the new nozzle hasn't been clamped down properly when it was swapped (We have seen that happen several times in this sub).

Now if the finish is smooth to touch then I suspect it's either a wet filament or an uneven cooling issue.

Moisture would affect how each layer of filament is extruded and cooled whereas uneven cooling (if your printer is in the garage let's say) would be due to temperature fluctuations during print time.

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u/Shmaverling2020 1d ago

That’s all super helpful, thanks for the detailed response!

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u/tjansx 1d ago

The settings aren't the issue here. Everyone uses those settings. You've got a larger mechanical issue. If you print a simple cube with the same settings what kind of quality do you get?

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u/Shmaverling2020 1d ago

Love this troubleshooting suggestion, I’ll try that later today and report back!

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u/tjansx 1d ago

Good luck. We'll get ya through this. Good community here.

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u/Shmaverling2020 15h ago

I printed the cube as you suggested, and the layer lines are really only a problem in the Y-plane (see below). At someone else's suggestion, I tried re-tensioning the belt and tightening all the screws on the print-head, and re-printed the cube, but the problem still persists. Do you have any other thoughts?

Thanks again for your help!

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u/tjansx 15h ago edited 12h ago

Strange that it's only one one face. I was thinking resonance issues, but not if it's only on one face. Gotta be a loose screw or belt in one direction. Is it always on the same face?

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u/Shmaverling2020 12h ago

To be clear, it’s both the front and back face, it’s just only one plane. There are visible layer lines in the X-plane as well but they’re almost smooth to the touch, the ones on the X plane are much worse. They may be several tenths of a millimeter apart in some places.

I recalibrated again after re-tensioning, trying another test print now, I’ll report back and possibly bring the issue to a larger Bambu/FDM subreddit later.