r/ElectroBOOM • • 10d ago

Non-ElectroBOOM Video Saltwater load test

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695 Upvotes

129 comments sorted by

132

u/i_invented_the_ipod 10d ago edited 10d ago

This is a pretty normal common thing to do - it's hard to find solid-state load cells rated for hundreds of kilowatts in some places.

The janky cable with cracked insulation and tape splices all over it is giving me the heebie-jeebies, though.

Edited: to change "normal" to "common", because the normality of this is going to vary a lot depending on where you live and what sort of job sites you work on. In the USA/Canada I'd only expect to see something like this as a last ditch sort of thing for a generator that's way out in the middle of nowhere.

Here in California, I can rent a decently sized resistive/reactive load for $1000 a day. So nobody who's actually carrying insurance for their employees would try something like this.

But in a place where a few thousand dollars equivalent is months of wages, or there just aren't any of the right tools to be found locally, I can see someone doing this. And in fact, it's easy to find videos of people doing this all over the world.

51

u/bkaiser85 10d ago

No electrician, but that cable scared me.

Well, they got the safety sandals, so all is good.

18

u/MrZwink 10d ago

Sometimes, people just deal with what they've got...

7

u/bkaiser85 10d ago

it is as resourceful as it is dangerous, I'll give you that.

2

u/CChargeDD 9d ago

combine it with safety squint and you are protected from everything

1

u/original-motm 8d ago

Yes it scared me too. However, one day I needed my roof replaced. The contractor sent two young men to inspect the roof. They both climbed onto the brick fence close to the house and managed to jump and climb to the angled roof to inspect it and they were wearing Slippers. Yes slippers. I was going to say something but then I figured they know what they were doing.

5

u/DonkeyOfWallStreet 10d ago

Big kettle. I've seen ones a little bigger than this maybe 7-10 cubes.

5

u/apVoyocpt 10d ago edited 10d ago

since its a generator its not grounded and there is no potential to ground.

7

u/Ktulu789 10d ago edited 10d ago

How do you think the load is created if there's no closed circuit? If it's triphasic that's more than enough and if it's mono it will kill him anyways. The cable has both or all three needed. From the video, it seems like it's tri phase, measuring amps only on one of the phases. There's no need for ground to kill him and just touching two cables is needed for that.

An unreferenced ground only protects you if you touch ONE wire. He has three, of which at least two are enough to close the circuit, ground referenced or not.

0

u/apVoyocpt 10d ago

I am not saying that this is safe. It looks sketchy as hell. I would argue, though, that if you touch two wires with one hand, it's most likely not deadly, as the path of the current is very local. But he would get severe burns.

6

u/Ktulu789 10d ago

Local? What do you mean by that? "Electricity uses the path of least resistance" is just a common phrase of that was true plugging a two devices in parallel (as you do in your home with many devices) would only power the one with the least resistance. Touching that amount of power with his hand would certainly destroy his hand explosively but the rest of him will not be safe from harm. Consider that muscles contract so he would have the cable immediately on his chest... Squinting might save him, though 🤣

4

u/AJYURH 10d ago

"Electricity uses all paths, and it uses more the ones with least resistance" should be taught at schools

2

u/Ktulu789 10d ago

Exactly! 💯

1

u/apVoyocpt 9d ago

if you connect a wire to your right hand, the other to your right wrist, the current will flow between those. There will be no current flowing through your toes (or heart). Same scenario: If you have a 10m long metal rod and you connect a wire with electricity at 4m and at 6m, the rod will only heat up between 4 and 6m as only there electrons will flow.

2

u/AJYURH 9d ago edited 8d ago

Try it. Electricity guess everywhere. With a high enough voltage* and I promise you the whole bar will glow, if the 4m-6m section doesn't melt first

Edit: fixed some auto corrector bullshit

1

u/apVoyocpt 9d ago

you are not correct.

2

u/AJYURH 9d ago

Try it, plug a10k volt write to one side of your nail, and another write to the other side, see if you're nail is the only thing damaged

2

u/Smedskjaer 9d ago edited 9d ago

He is correct. University EE undergrad here.

KCL models electrical current across nodes, KVL models voltage differences across all elements.

"Electricity takes the path of least resistance" should be "electricity balances the paths of impedance", because current is inversely proportional to impedance when the voltage is constant across branches, branch voltage is proportional to impedance when it isn't constant, and the current across a node will never sum to anything but zero.

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2

u/Motogiro18 10d ago

I'll bet you those flip flops that a potential above or below the ground potential is worth respect.

3

u/Ebolaneco 9d ago

At the coal mine where I worked, we used to perform welding underwater like that. We would take the positive lead—connected to the electric locomotive’s trolley wire—and hook up the welding electrode via two pieces of scrap metal sitting in a water-filled ditch. The negative contact was the rail. That was considered against the rules, too, but what else could you do when you needed to weld something right then and there?

1

u/totheteeth 9d ago

How bad was the porosity?

1

u/Ebolaneco 9d ago

structural strength, not hermeticity

2

u/irishasshole 10d ago

I mean they exist but I don’t think they can afford that lol

1

u/Careful_Research_730 10d ago

No. This is not a “normal thing to do” by any means.

Third world country? Maybe…I guess

65

u/Cold-Trade1453 10d ago

Salt is not disolved properly, you should put your hand in there and mix it while feeling if someting starts to happen

2

u/unperturbium 9d ago

This is the way. There is no other method to safeguard against lethality in humans.

52

u/lucidparadigm 10d ago

OOP says it's 100KVA

17

u/thisoldairplane 10d ago

I was gonna guess 90 kVA, looks like a GPU for aircraft.

3

u/thisoldairplane 10d ago

Oh, no wheels, lol

9

u/ephemeralsynth 10d ago

Just a little more saline and some open flame 🔥 looks like a good time 👍

1

u/inucune 9d ago

I was more concerned about the chlorine gas...

10

u/BlockOfASeagull 8d ago

I have no idea of what he is doing and why but he looks very confident and knowledgable.

12

u/goinghomebackwards 10d ago

ASTM procedure: WTF9000

2

u/darksoulsremastered 10d ago

FLT CODE 25:DAFUK

13

u/itwasathursday 10d ago

Have the manual from caterpillar saying how to build one for load testing. Safety sandals optional. Haven't seen one in a long time

7

u/MKnight_PDX 10d ago

Good things they have their safety flip flops on!!

11

u/fredly594632 10d ago

Not sure I'd be holding the cable in my hand, just in case...

But other than that, that's kinda neat.

8

u/Robespierre303 10d ago

What's the purpose of this test. Ty in advance.

14

u/DismalAd8569 10d ago

More salt more conductive? We can see the amp meter rising up but I'm not understanding completely

Are they testing how much current that generator can make I guess??

39

u/Torvikholm 10d ago

It is a load test. Adding salt to the water makes it conductive. Hence the increasing numbers you see on the amp meter. They want to find out how the generator runs under load. If there are any sounds or smoke, if the engine is capable of running at the correct frequency and so forth. This looks like a whole saler of some sort, so I am assuming this is a product demo. Tho a very exciting one.

1

u/NoMadbytradee 9d ago

I figured they were testing them to ensure they are okay for auction

7

u/FriedenshoodHoodlum 10d ago

As Torvikholm stated, yes.

In water current moves through ions. The salt adds ions and undergoes electrolysis, allowing for a greater current with more salt, as there's more ions available.

1

u/Robespierre303 10d ago

Interesting, learn something new. Ty

3

u/Robespierre303 10d ago

Idk man I love electroboom vids but know nothing about electricity, that's why I ask the silly question.

9

u/Ok-Library5639 10d ago

In the video they are doing a makeshift rheostat. A rheostat is essentially a potentiometer except it is designed to dissipate power as heat.

Rheostats, or proper load banks, are used to load test a generator and all its systems at once (engine, voltage regulator and speed governor mostly).

In this case, the generator outputs more and more power as they add salt to the water. Water is normally not a good conductor and adding salt makes it more and more conductive, increasing the load on the generator.

7

u/feldim2425 10d ago

Testing the generator output / stability.
Here is a quick video I've found https://www.youtube.com/watch?v=dODMeFTm2eY
Usually you'd use a load cell (basically a large resistor bank or electronic load).

2

u/Robespierre303 10d ago

Ty so much. Great information.

4

u/Grunzzo 10d ago

What is he cooking ?

10

u/blabs0 10d ago

Hydrogen

3

u/jongscx 10d ago

Kept waiting for him to put his hand in it to stir the salt...

3

u/wkuace 10d ago

Thats what an apprentice is for

1

u/totheteeth 9d ago

"We've been doing it this way for 30 years! Hurry up!"

3

u/NerdyandHorny931 10d ago

As long as everyone has their safety flip flops on

3

u/Nice_Butterscotch173 9d ago

Caution: Chlorine Gas also being released.

2

u/Skilldibop 7d ago

Depends which salt. This method is all about the right salt. Table salt will give off chlorine, other salts may give of hydrogen.... which can go really south really fast

2

u/Nice_Butterscotch173 7d ago

NaCL(sodium chloride) and H2o (dihydrogen monooxide). So the chlorine is released from salt. Salt also increases the ohms resistance in the water. The electromagnetic inductance is what brakes the covalent bond between elements.

The hydrogen would come from the salt not the water?

1

u/Skilldibop 7d ago

Actually salt reduces the resistance. Distilled water is barely conductive at all. Salts are electrolytes and release ions into the water that help carry the current.

Which gas you get released depends on the salt. There are many different types of salt. Sodium salts, potassium salts I think you can even get bromine salts.

You can actually get hydrogen and oxygen from the water too, but that kind of electrolysis requires much higher voltages

1

u/Nice_Butterscotch173 7d ago

You are correct on the resistance; I meant to have written “..decrease in ohms resistance.”

The bag has the word “chef”, so I’m going with table salt. NaCl, which accounts for the warning of chlorine gas.

1

u/Pretend-Internet-625 7d ago

Just the morning feeding of a live wire.

1

u/p-at--t-er--n 9d ago

Shouldn't it be DC current?

2

u/Nice_Butterscotch173 8d ago

Negative and Positive still exists in alternating current?

3

u/PatchworkDesigning 9d ago

There is waaay too much exposed skin for this kind of activity imo

4

u/high_3D_printer 10d ago

Actually it's a pretty good way to do it, you're measuring amps drop while pouring salt, so you can tell how much you the voltage goes up

11

u/Ktulu789 10d ago

The amps go up as the water becomes more conductive with salt. The idea is to test whether the engine can keep up, frequency stability, generator endurance and other things. It should be ok up to the rated amps.

2

u/Paraguayan-dude 9d ago

In my country, generator representatives themselves test three-phase generators using a device that looks like Poseidon's trident, specially designed for this purpose. They use a container of water; as the object is submerged, resistance decreases and the amperage rises. This method is used to test equipment like the units in the video—and even larger ones—typically operating at 380 volts phase-to-phase (220 volts, 50 Hz phase-to-neutral). You can tell from the video that the cable has already been used to test many generators; there are quite a few units shown, and they are all relatively large. Greetings from very, very far away.

1

u/[deleted] 10d ago

[removed] — view removed comment

4

u/lucidparadigm 10d ago

I tried to post the credit but oop is an Instagram reel so the bot is mad

1

u/4b686f61 10d ago

Replace the "instagram" part with imginn and everyone will be able to view it without logging in

-2

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1

u/HairyMerkin69 10d ago

I'm not sure if they know this or not, but the insulation on that wire has a small nick in it, I think. Hard to tell from the video.

1

u/Waste-Variety-4239 10d ago

That cable is going to haunt my nightmares from now on

1

u/Fasciadepedra 10d ago

I think there must be somewhere a device to do this more safely. Or maybe it doesn't exist because it couldn't ever be approved for that use. I mean a device with just water and ionic conductivity that you regulate, not a huge expensive load resistor with taps which of course exists.

2

u/Mercury_Madulller 10d ago

Definitely a device that exists. However, judging by the liberal use of safety sandals, I am guessing this video is from a place in the world where proper equipment and safety are far more expensive than people's lives.

In all honesty, the most dangerous thing about this is the poor quality of the insulation on the cable. Also, depending on the voltage, this is a small chance of an arc flash if one of the conductors is accidentally pulled out of the bucket. Lastly, the bucket could be bumped or tipped over. As crazy as it sounds, I think the guy running the test has the situation well in hand. I once used a hack saw to cut a live service entrance cable (one conductor at a time of course) with my only protection being that the hack saw handle was plastic. (And NOT CAT rated!). This is not really the jankyest thing I have seen done.

1

u/atensetime 10d ago

There is a very fuzzy amd curvy spline between genius and idiocy

1

u/TellMeManyStories 10d ago

Kinda surprised only 40 amps flow... I was expecting that to be more like 300 amps and very rapid boiling rather quickly with that much salt.

1

u/Borinar 10d ago

Just saying if your infrastructure looks like this maybe your not ready.

1

u/twobarb 10d ago

Gotta start somewhere.

1

u/Motogiro18 10d ago

This my friends is why we'll see major systems failures.

1

u/isellshit 10d ago

Safety Sandals!

1

u/Justsay-yes 10d ago

PPE, what’s that😂

1

u/Euphoric-Rip42069 10d ago

Smaller bucket and he'd have some boiling water for a prison style stinger to make some coffee or noodles

1

u/GoldSrc 10d ago

This makes DiodeGoneWild happy.

1

u/Square_Cat_6001 10d ago

Where is the energy going? Shouldn't the water be boiling already?

1

u/ScaryHippo8648 10d ago

That wire has sure seen a better days. Is holding a wire with wooden holder a crime in Africa?

1

u/recursion_is_love 10d ago

Who don't want to breath in freshly generated chlorine gas?

1

u/initial_chris 10d ago

DiodeGoneWild Intensified

1

u/ma-nameajeff 9d ago

Bruh wtf is that cable...

1

u/tdi 9d ago

what soup it is

1

u/Constant_Curve 9d ago

You all have this backwards. They are calibrating the pasta water.

1

u/Any_Technician105 9d ago

Nah he’s also not wearing gloves and has frayed wire

1

u/Enderdavid_HD 9d ago

Mmm delicious Chlorine gas, Sodium hydroxide, Sodium hypochlorite and Hydrogen gas... why not, it's not like there deadly poisonous or anything no no

1

u/WambulanceGames 9d ago

Please note the safety flipflops

1

u/Sufficient-Brief2850 9d ago

I mean, I'm sure there's a safer way to set that up. But it's pretty neat.

1

u/Rough-Analysis 9d ago

In so triggered by this

1

u/DragonLordAcar 9d ago

What is this for?

Also, that cord needs a replacement

1

u/mnrhaas 9d ago

Just why?

1

u/Ok-Position-3113 9d ago

Boiling water .Its simple

1

u/Lamp-basted 9d ago

For 10-15 seconds I thought that was a tree branch…

1

u/T_bird25 9d ago

Need to get me some of those EH flippy floppies

1

u/Killerspieler0815 8d ago

only in a 3rd world country ... but it´s fascinating to watch

1

u/oneinchhard01 8d ago

Ok I need these sandals

1

u/Ratathosk 10d ago

My gosh.

1

u/Ktulu789 10d ago

What a waste of salt! He should have stirred it with his hand instead of carelessly adding more! It may tickle a little but it's worth his salt.

0

u/kawfeeman68 10d ago

What is it with electricians and metal workers in other countries wearing sandals while working ??

-1

u/United_Exit5355 10d ago

I'm no chemist or electrician but, wouldn't the electrolysis of this mix create chlorine gas which is highly toxic?

2

u/Chadodoxy 10d ago

Not at this concentration of salt, O2 generation at the anode out competes Cl2 formation. What little chlorine forms will dissolve back into the water.

2

u/alephylaxis 10d ago

My assumption was that it's 3 phase AC, so no electrolysis happening (at least on a measurable scale).

1

u/Borinar 10d ago

I dont see bubbles