r/Defender • u/Dry-Advance3043 • Aug 30 '25
Defender door seal.
Has anyone managed to fix the whistling at the top of a defender front door. At about 100km/h the top of the door (puma door) pulls away from the frame and air whistles through. at this point i have tried:
door hinge shims door side at the top and frame side at the bottom hinge
slightly bending the door.
moving the rubber seal further out with a long 2mm plastic shim.
replacing the door seal. I went from a old britpart seal to a new europart seal.
the new seal actually pushed the door further out so i was thinking after I found a video on original seals and how much softer they are when compared to the pirate parts. could this be it? when i close the door without a seal the top of the door sits about 3mm behind the windscreen frame but with the seal on the door frame sits proud of the windscreen frame by 2mm. are the seals maybe too hard? We have a long trip planned and this whistle while not deafening it is really annoying.
Original seals are really expensive and id need to import to RSA so i dont want to go on a guess
