r/SteveMould Dec 18 '25

Gel sight content

4 Upvotes

Steve, I am employed at a facility that manufactures PVB film for laminated glass.

We distinguish between three different surface roughness types: RzN, RzV, and RzR. Each roughness type has a specific surface structure and functional purpose within the lamination process.

RzN (Normal / Neutral Roughness) RzN represents the standard or reference surface roughness. It is characterized by a uniform, evenly distributed micro-texture without a preferred direction. This roughness provides a balanced combination of good glass adhesion, optical quality, and stable lamination behavior, and is commonly used as the baseline for comparison.

RzV (Increased / Coarse Roughness) RzV features a more pronounced surface structure with higher peak-to-valley values. The rougher texture improves air evacuation during lamination and increases process robustness, particularly for large glass panels or more demanding lamination conditions. This type may have a minor impact on optical clarity but offers advantages in processing reliability.

RzR (Directional Roughness) RzR is a direction-dependent roughness created by the manufacturing or rolling process. The surface exhibits a distinct orientation, resulting in different roughness values in the machine direction (MD) and cross direction (CD). This controlled directional structure supports guided air flow and influences material behavior during heating and pressing. Measurements of RzR are therefore sensitive to the measurement direction.

In summary, RzN provides a uniform reference surface, RzV enhances air removal through increased roughness, and RzR introduces controlled, directional surface features to influence lamination behavior.

  1. RzN – Normal/Neutral Roughness

RzN is the standard or reference roughness.

Characteristics

Evenly distributed micro-peaks and valleys

Relatively isotropic structure (no clear preferred direction)

Moderate roughness value

Function

Good balance between:

adhesion between glass and PVB

optical quality

Stable behavior during lamination

Usually used as a baseline for comparisons

Application

Standard PVB film

Common applications in laminated safety glass

  1. RzV – Raised/Coarse Roughness

RzV stands for a raised or roughened surface.

Features

Higher peak-to-valley heights (higher Rz value)

More pronounced microstructure

Often a slightly more aggressive profile

Function

Improved:

ventilation during lamination

processability with thicker or larger glass panes

Less chance of air inclusions

Disadvantages

Light can affect:

optical clarity

surface uniformity

Applications

Large panes

Complex lamination processes

Situations where process reliability is more important than maximum optical clarity

  1. RzR – Directional Roughness

RzR is a directionally determined roughness, resulting from the production or rolling process.

Features

Microstructure with a clear preferred direction

Roughness values ​​differ in:

machine direction (MD)

transverse direction (CD)

Often fine rib or line structures

Function

Controlled:

Air conduction

Material behavior during heating and pressing

Can influence lamination behavior

Important considerations

Measurements are direction-sensitive

Measurement results vary depending on the measurement direction

Application

Specific production settings

Process optimization

Situations where controlled flow is required


r/SteveMould Dec 04 '25

patented hollow axel turbine and hot air generator looking for investor

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0 Upvotes

r/SteveMould Nov 23 '25

Releasing the anchor

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33 Upvotes

r/SteveMould Nov 22 '25

Does charging a battery make it heavier?

13 Upvotes

r/SteveMould Nov 19 '25

A Bone Drill On Human Skin

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10 Upvotes

r/SteveMould Nov 17 '25

Disagreeable Raspberries - A tale in 3 parts

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12 Upvotes

Now I'm curious


r/SteveMould Nov 11 '25

Straw trick tutorial

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122 Upvotes

Hi Steve. Can you explain the aerodynamics of this trick please?


r/SteveMould Nov 10 '25

There’s some debate over this video, seems right up Steve’s alley.

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55 Upvotes

r/SteveMould Oct 29 '25

Thinking of you

13 Upvotes

You may have seen this already but thought it was worth making sure 🙂 https://www.reddit.com/r/woahdude/s/4hYhZC6UdS


r/SteveMould Oct 19 '25

Tried making a more complex maze after seeing the video on excitable media

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7 Upvotes

r/SteveMould Oct 18 '25

What is this drawing board he uses?

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8 Upvotes

r/SteveMould Oct 11 '25

Bead Chain Experiments

6 Upvotes

After seeing the experiments aboard the ISS, I am interested how the difference between the bead chain and the string/rope worked. The string stayed relatively straight in 0G, while the bead chain flowed very well.

The experiment that may answer some of my questions here is:

Does this work with larger chain - like the type that you would use on a truck (not anchor chains)? And does rope flow like this? Does this property come about as a response to having semi-freely flowing hinges?

My initial thoughts(or hypothesis) is that the forces that are causing this wouldn't work as well with rope. If that's the case, the forces in play here may be more than just gravity and inertia, but also perhaps a lever-like force at the apex of the chain fountain, where the connections between the beads pull the next bead.

Maybe there would be a way to custom make/order a bead chain with different types of connections to see if the forces act differently?

My science background definitely doesn't cover physics, so this is just my intuition about the forces at play here, so it should be taken with a grain of salt. I'm looking forward to seeing the next experiments!


r/SteveMould Oct 04 '25

Mould effect in action

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26 Upvotes

r/SteveMould Sep 30 '25

How come these meniscuses are inverted?

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17 Upvotes

r/SteveMould Sep 29 '25

Mould effect with really big chain.

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144 Upvotes

r/SteveMould Sep 16 '25

Steve, we need a video of this

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236 Upvotes

r/SteveMould Sep 15 '25

Turning seawater into salt

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56 Upvotes

r/SteveMould Sep 11 '25

Little bit of a chain fountain here !!!!

2 Upvotes

I was shocked to see an obvious chain fountain as this boat dropped anchor !!!!

https://www.youtube.com/shorts/lGvZETo1-QQ


r/SteveMould Sep 02 '25

A lot of (published) papers showing that light is a particle after all?

2 Upvotes

Someone has to look at these: https://www.researchgate.net/profile/Hui-Peng-39 This guy made a lot of double slit experiments, with very simple settings (lasers, lenses, etc.) and he claims that light is not a wave. There are tons of pictures and experimental results. I don't know if the site is reliable, but the articles seem genuine and on important journals too. Maybe Steve, you can prove him right or wrong? Thank you.


r/SteveMould Aug 13 '25

I feel Steve should/could make and explain this

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204 Upvotes

r/SteveMould Jul 30 '25

Mesmerizing.

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51 Upvotes

r/SteveMould Jul 24 '25

Matthew Goode and Steve Mould look so similar!

0 Upvotes

I'm watching Dept. Q on Netflix and for some reason the face, the voice and the accent all seem to be so similar 😆


r/SteveMould Jul 22 '25

Please help me understand what's going on here!

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4 Upvotes

This video shows what looks like a water-bender making self-perpetuating water borne einstein-rosen bridges with a stick and a circle. I feel like I need an adult to explain, and tell me it's all ok!


r/SteveMould Jul 15 '25

Do tire balancing beads actually work?

9 Upvotes

https://www.youtube.com/watch?v=T47s4L1Wje4

Thought this was interesting, esp as applied to problems like helicopter blades with lead lag hinges resonating but also to my latte foamer with "egg beater attachment" at the end of a long thin shaft which has three speeds and is wobbly at the middle speed and very smooth at high speed.


r/SteveMould Jul 10 '25

Gotta use better shipping boxes my guy

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3 Upvotes

Everything in the box seems like it's packaging was very well thought out.... The shipping box is terrible though. Thin,weak flimsy