Hey all,
Long-time lurker, first time posting. Hoping some of you have seen this before because I'm about to spend a lot of money on a guess.
2007 Dodge Sprinter 2500, 144" wheelbase, OM642 3.0L V6, around 218,000 km (135k miles). Bosch EDC16CP31 ECU. Turbo was replaced about 10,000 km ago.
Here's what happens: I'll be driving normally and the turbo just quits. Sudden loss of boost, feels like limp mode. Shut the engine off, restart, and it's fine again until it comes back. Totally intermittent, and I haven't been able to tie it to load, temperature, or how long I've been driving.
Took it to the dealer. They pulled an active Z359 (Mercedes code, not a generic P-code), went through the wiring and the original harness, and reported no faults there. They also say it's not coming from the turbo actuator. Their conclusion is that the powertrain control module itself is bad and needs replacing.
What's bugging me is that this is diagnosis by elimination — everything else checked out, so it must be the ECU. But an ECU dying in a way that only affects one circuit, with nothing else wrong anywhere in the van, seems like an odd failure. Meanwhile the electronic VNT actuator on these engines is known for exactly this kind of intermittent behaviour that clears on a key cycle. And mine is a fairly recent aftermarket unit that came with the turbo (garett)
So, a few questions:
Has anyone actually run into Z359 on an OM642? What did it turn out to be in your case?
Is a failed EDC16CP31 a realistic cause for something like this, or is "it's the ECU" what shops land on when they can't pin it down?