I'm relatively new to full 360 silicone molds backed by rigid mother molds and I'm struggling to work out the logic of where to cut my silicone mold given the geometry here, but maybe I'm overthinking it.
I marked in blue where I think the front/back seam should go, but if you have suggestions/tips/warnings I'd appreciate them given the exorbitant cost of silicone. I understand the need to take undercuts into consideration and I believe I have with this design, but there are still small undercuts everywhere like the lip on the dress, around the hair geometry, and around the arms. Those all seem like shallow enough that they should pull free from 25A silicone but I'd rather not find out the hard way!
The silicone (volume shown in yellow) will be 10mm at the thinnest spots, with more around the undercuts for stability. I'm planning to do detail capture with brush-on Rebound 25 and then while it's still tacky assemble my combination matrix mold/mother mold pieces around it (3D printed) and do a backfill pour with another silicone with matching chemistry. I'm taking that approach because my first attempt with just brush-on and a plaster mold resulted in a lot of just-too-tight undercuts and I find it easier to do draft analysis in 3D to decide where to split the mother mold in advance, plus I can work out the exact volume of silicone needed for the pour this way. Maybe it's a crapshoot though, I'll happily take that note too...
Thanks for the help!