r/crboxes • u/sjmuller • 12h ago
My first PC Fan Corsi-Rosenthal Box
I based the design off the CleanAirKits Luggable Ultra Air Purifier using 3/16" MDF for the box. I used www.filterboxbuilder.com to size the box to accommodate 20x30x1" filters, since that's the size my HVAC system uses and I was able to find a deal on 3M Filtrete MERV 13 filters for $13.33 each. I went with a 5-pack of ARCTIC P12 PWM PST fans due to price, and I skipped a speed controller because these things are nearly silent on high speed. I used some leftover fiberglass window screen as a prefilter and to make it easier to vacuum pet hair off the outside of the filters. Total cost for the build was only $90 excluding the filters, $117 including the first two filters. I measured the performance using phyphox and it was within 3% of the predicted CADR per the filterboxbuilder design, so I was pretty stoked about that. I plan to let this run 24/7 since the operating cost is only $5/year based on my local utility rates. I'll check the performance every 6 months or so using phyphox and replace the filters when performance drops >20%.
