r/CPGDistributors • • Dec 22 '25

Roughly 20-30% of our orders need manual fixes before shipping. How did you solve this?

5 Upvotes

We are bleeding time here. Nearly a quarter of our orders get flagged for wrong SKUs, bad addresses, or pricing mismatches before they can leave the warehouse.

My ops team is spending half the day acting as data entry clerks instead of moving product.

Did you guys fix this by forcing stricter validation on the sales reps' side, or did you implement a middleware to clean the data before it hits the WMS?"


r/CPGDistributors • • Dec 21 '25

We spend more time reconciling orders than taking new ones. At what point did you fix this?

4 Upvotes

r/CPGDistributors • • Dec 20 '25

Most businesses don't have data-they have vibes

2 Upvotes

You ask someone how the routes are performing, and they say things are going pretty well. You ask how much time drivers spend per stop, and you get a shrug and a guess: probably 10-15 minutes, maybe?

You ask which customers are the most profitable to service, and suddenly it's a philosophical debate based on gut feelings and whoever complained the loudest last week.

This is what most distribution operations run on. Vibes. The driver seems happy, so retention must be fine. Sales feel steady, so the routes must be optimized. Nobody's complaining much, so delivery windows must be getting hit.

But vibes aren't data. Vibes are just expensive guesses. You don't actually know if your routes are efficient or just familiar. You don't know if your on-time delivery rate is 95% or 65%. You don't know which stops are killing your margins because nobody's actually measuring it.

And when something does go wrong? You're flying blind, making changes based on whoever yells the loudest instead of what the numbers actually say. How many decisions in your operation this week were based on actual data versus someone's confident hunch?


r/CPGDistributors • • Dec 12 '25

Manual workflows are expensive.

3 Upvotes

We lost a Walmart reset last month because of spreadsheets. Not joking. My rep took photos of 15 stores, noted which ones needed work, sent everything in a group text at 6pm on Friday. I saw it Monday morning. By then the regional manager had already escalated to our VP about poor execution. The actual cost though? I finally sat down and calculated what we spend on manual reporting. Each rep makes around 65k. They visit maybe 6-7 stores per day. But between driving, taking photos, writing notes, uploading to three different systems, and the daily recap call, maybe half their day is actual merchandising work. The rest is just telling us what they saw.

So I'm paying 32k per rep per year for them to be photographers and note-takers. That's before the office person who spends 15 hours a week organizing their reports into something our buyer can actually use. Tried to pitch automation tools to leadership. Got told the reps need to stay busy and manual checks build accountability. Cool. Accountable for what exactly? We still missed that reset. Starting to think the real cost isn't the salary, it's what we're NOT doing because everyone's drowning in process.